Heat Transfer Performance of Lotus-Type Porous Metals

Author(s):  
Kenshiro Muramatsu ◽  
Takuya Ide ◽  
Hideo Nakajima ◽  
John K. Eaton

Metal foams are of interest for heat transfer applications because of their high surface-to-volume ratio and high convective heat transfer coefficients. However, conventional open-cell foams have high pressure drop and low net thermal conductivity in the direction normal to a heated surface due to the fully random structure. This paper examines porous metals made by stacking thin layers of lotus metal which have many small pores aligned in the flow direction. The reduction in randomness reduces the pressure drop and increases the thermal conduction compared to conventional metal foams. Experimental results are presented for the heat transfer performance of two types of lotus metal fins, one with a deterministic pattern of machined holes and one with a random hole pattern made by a continuous casting technique. The layer spacing, the hole diameter, the porosity and the flow Reynolds number were all varied. The measurements show that spacing between fin layers and the relative alignment of pores in successive fins can have a substantial effect on the heat transfer performance.

2013 ◽  
Vol 135 (7) ◽  
Author(s):  
Kenshiro Muramatsu ◽  
Takuya Ide ◽  
Hideo Nakajima ◽  
John K. Eaton

Metal foams are of interest for heat transfer applications because of their high surface-to-volume ratio and high convective heat transfer coefficients. However, conventional open-cell foams have high pressure drop and low net thermal conductivity in the direction normal to a heated surface due to the fully random structure. This paper examines heat transfer elements made by stacking thin layers of lotus metal which have many small pores aligned in the flow direction. The reduction in randomness reduces the pressure drop and increases the thermal conduction compared to conventional metal foams. Experimental results are presented for the heat transfer performance of two types of lotus metal fins, one with a deterministic pattern of machined holes and one with a random hole pattern made by a continuous casting technique. The layer spacing, the hole diameter, the porosity, and the flow Reynolds number were all varied. The measurements show that spacing between fin layers and the relative alignment of pores in successive fins can have a substantial effect on the heat transfer performance.


2018 ◽  
Vol 933 ◽  
pp. 380-387 ◽  
Author(s):  
Kai Kan Diao ◽  
Xian Ke Lu ◽  
Zhi Ning Wu ◽  
Yu Yuan Zhao

Porous metals are highly efficient media for active cooling and thermal management. However, the working fluid requires high pumping power to flow through the porous metals. This paper investigated the effect of structural characteristics (porosity, pore size and Cu particle size) on the heat transfer performance of porous Cu manufactured by Lost Carbonate Sintering (LCS). The heat transfer coefficient and pressure drop of porous Cu samples with porosity from 0.48 to 0.78, pore size from 250-1500 μm and Cu particle size from 75 to 841 μm were measured under the one-dimensional forced convection condition using water. For all the samples with different pore sizes and Cu particle sizes, the optimum heat transfer coefficient was observed at a porosity between 0.6 and 0.7 and the pressure drop decreased with increasing porosity. The effect of pore size on heat transfer coefficient was not pronounced while pressure drop decreased with decreasing pore size. Samples with large Cu particles (841 μm) had higher optimum heat transfer coefficients and lower pressure drops. The coefficient of performance (CoP), which can be used to describe the overall heat transfer performance, increased with increasing porosity, decreasing pore size and increasing Cu particle size.


Author(s):  
L. W. Jin ◽  
C. F. Ma ◽  
M. Zhao ◽  
X. Z. Meng ◽  
W. B. Kang ◽  
...  

Due to the characteristics of large surface area-to-volume ratio and inter-connected ligament structure, open-cell metal foams are promising materials for enhancing heat transfer in forced convection and have been researched for thermal applications in thermal management systems, air-cooled condensers and compact heat sinks for power electronics. However, the tortuous complex flow path inside metal foams leads to relatively higher pressure drop, which requires larger system pumping power. Hence, it is important to study the heat transfer performance of metal foam compared to its flow resistance characteristics. Detailed experimental study of forced convection subjected to constant heat flux in metal foams is conducted in the present paper. The objective of the investigation is to compare the heat transfer performance and hydraulic characteristics of aluminum foams with different pore densities. The tested aluminium foam samples are of 50.0mm (L) × 25.0mm (W) × 12.0mm (H) in geometric dimensions and pore densities are of 5ppi, 10ppi and 40ppi, respectively. Experiments are performed in forced convective heat transfer using deionized water as the cooling fluid. To minimize the heat loss, the test section is built adiabatically with Teflon and polycarbonate materials. The inlet flow velocity, the temperature distribution on the heating surface and the pressure drop across the metal form are measured. Based on the analysis of experimental data, it is found that convective heat transfer performance in high ppi foam is higher than that in low ppi foam, while the pressure drop shows the opposite trend for a given flow rate.


2013 ◽  
Vol 832 ◽  
pp. 160-165 ◽  
Author(s):  
Mohammad Alam Khairul ◽  
Rahman Saidur ◽  
Altab Hossain ◽  
Mohammad Abdul Alim ◽  
Islam Mohammed Mahbubul

Helically coiled heat exchangers are globally used in various industrial applications for their high heat transfer performance and compact size. Nanofluids can provide excellent thermal performance of this type of heat exchangers. In the present study, the effect of different nanofluids on the heat transfer performance in a helically coiled heat exchanger is examined. Four different types of nanofluids CuO/water, Al2O3/water, SiO2/water, and ZnO/water with volume fractions 1 vol.% to 4 vol.% was used throughout this analysis and volume flow rate was remained constant at 3 LPM. Results show that the heat transfer coefficient is high for higher particle volume concentration of CuO/water, Al2O3/water and ZnO/water nanofluids, while the values of the friction factor and pressure drop significantly increase with the increase of nanoparticle volume concentration. On the contrary, low heat transfer coefficient was found in higher concentration of SiO2/water nanofluids. The highest enhancement of heat transfer coefficient and lowest friction factor occurred for CuO/water nanofluids among the four nanofluids. However, highest friction factor and lowest heat transfer coefficient were found for SiO2/water nanofluids. The results reveal that, CuO/water nanofluids indicate significant heat transfer performance for helically coiled heat exchanger systems though this nanofluids exhibits higher pressure drop.


Author(s):  
X. Yu ◽  
C. Woodcock ◽  
Y. Wang ◽  
J. Plawsky ◽  
Y. Peles

In this paper we reported an advanced structure, the Piranha Pin Fin (PPF), for microchannel flow boiling. Fluid flow and heat transfer performance were evaluated in detail with HFE7000 as working fluid. Surface temperature, pressure drop, heat transfer coefficient and critical heat flux (CHF) were experimentally obtained and discussed. Furthermore, microchannels with different PPF geometrical configurations were investigated. At the same time, tests for different flow conditions were conducted and analyzed. It turned out that microchannel with PPF can realize high-heat flux dissipation with reasonable pressure drop. Both flow conditions and PPF configuration played important roles for both fluid flow and heat transfer performance. This study provided useful reference for further PPF design in microchannel for flow boiling.


2014 ◽  
Vol 6 ◽  
pp. 147059 ◽  
Author(s):  
Behrouz Takabi ◽  
Saeed Salehi

This paper numerically examines laminar natural convection in a sinusoidal corrugated enclosure with a discrete heat source on the bottom wall, filled by pure water, Al2O3/water nanofluid, and Al2O3-Cu/water hybrid nanofluid which is a new advanced nanofluid with two kinds of nanoparticle materials. The effects of Rayleigh number (103≤Ra≤106) and water, nanofluid, and hybrid nanofluid (in volume concentration of 0% ≤ ϕ ≤ 2%) as the working fluid on temperature fields and heat transfer performance of the enclosure are investigated. The finite volume discretization method is employed to solve the set of governing equations. The results indicate that for all Rayleigh numbers been studied, employing hybrid nanofluid improves the heat transfer rate compared to nanofluid and water, which results in a better cooling performance of the enclosure and lower temperature of the heated surface. The rate of this enhancement is considerably more at higher values of Ra and volume concentrations. Furthermore, by applying the modeling results, two correlations are developed to estimate the average Nusselt number. The results reveal that the modeling data are in very good agreement with the predicted data. The maximum error for nanofluid and hybrid nanofluid was around 11% and 12%, respectively.


Author(s):  
Mohamed I. Hassan Ali ◽  
Oraib Al-Ketan ◽  
Mohamad Khalil ◽  
Nada Baobaid ◽  
Kamran Khan ◽  
...  

Abstract In this work, we extend our heat transfer performance study on our proposed new and novel 3D printable architected heat sinks with geometrically complex structures based on triply periodic minimal surfaces (TPMS). Computational fluid dynamics (CFD) modeling is used to assess the effect of porosity distribution, heat load, and isothermal boundary condition on the performance of the proposed TPMS-based heat sinks in active cooling using natural and forced convection heat transfer environments. The convection heat transfer coefficient, surface temperature, pressure drop are predicted using CFD method. The CFD model is validated using experimental results for the pressure drop and is verified by standard analytical results. Three TPMS structures are investigated in different orientations. Dimensionless heat transfer groups are developed to globalize the heat transfer performance of the proposed heat sinks.


2020 ◽  
Vol 10 (4) ◽  
pp. 1255
Author(s):  
Liping Zeng ◽  
Xing Liu ◽  
Quan Zhang ◽  
Jun Yi ◽  
Xiaohua Li ◽  
...  

This paper mainly studies the heat transfer performance of backplane micro-channel heat pipes by establishing a steady-state numerical model. Compared with the experimental data, the heat transfer characteristics under different structure parameters and operating parameters were studied, and the change of heat transfer coefficient inside the system, the air outlet temperature of the back plate and the influence of different environmental factors on the heat transfer performance of the system were analyzed. The results show that the overall error between simulation results and experimental data is less than 10%. In the range of the optimal filling rate (FR = 64.40%–73.60%), the outlet temperature at the lowest point and the highest point of the evaporation section is 22.46 °C and 19.60 °C, the temperature difference does not exceed 3 °C, and the distribution gradient in vertical height is small and the air outlet temperature is uniform. The heat transfer coefficient between the evaporator and the condenser is larger than the heat transfer coefficient under the conditions of low and high liquid charge rate. It increases gradually along the flow direction, and decreases gradually with the flow rate of the condenser. When the width of the flat tube of the evaporator increases from 20 mm to 28 mm, the internal pressure drop of the evaporator decreases by 45.83% and the heat exchange increases by 18.34%. When the number of evaporator slices increases from 16 to 24, the heat transfer increases first and then decreases, with an overall decrease of 2.86% and an increase of 87.67% in the internal pressure drop of the evaporator. The inclination angle of the corrugation changes from 30° to 60°, and the heat transfer capacity and pressure drop increase. After the inclination angle is greater than 60°, the heat transfer capacity and resistance decrease. The results are of great significance to system optimization design and engineering practical application.


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