The Effects of Ester Structure on Transient Fuel Spray Characteristics Including Novel Image Analysis to Quantify Air Entrainment

Author(s):  
Luis G. Gutierrez ◽  
Mohammad Fatouraie ◽  
Steve B. Xiao ◽  
Margaret S. Wooldridge ◽  
Dong Han ◽  
...  

Achieving efficient and clean combustion of biodiesel as a renewable source of energy requires a fundamental understanding of the effects of the different thermophysical properties on the fuel injection process at conditions relevant to diesel engines. In this study, the spray characteristics of two fatty acid esters, methyl oleate and ethyl oleate, are compared to a baseline diesel fuel using high-speed imaging of the sprays in a constant volume chamber. A single hole fuel injector with a nozzle diameter of 280 μm was used with a single injection event with a duration of 1.0 ms. The spray development was investigated for fuel-rail pressures of 40, 60, 80 and 100 MPa and the chamber gas densities of 1.15 kg/m3, 5.75 kg/m3 and 11.5 kg/m3. High-speed shadowgraph imaging of the non-vaporizing sprays was performed at 15,000 frames per second. Image processing algorithms were developed to quantify the spray penetration distance, penetration rate and cone angle as a function of time for the injection process. Penetration distance and penetration rate results were similar for the esters and diesel fuel for the range of experimental conditions studied. However, diesel had a larger spray cone angle compared to both esters. Additionally a novel metric for air entrainment was developed based on the macro-scale features of the spray. The integrated mixing volume metric showed no difference in air entrainment between the fuels, which is in good agreement with the behavior expected based on spray theory.

2014 ◽  
Vol 1008-1009 ◽  
pp. 1001-1005 ◽  
Author(s):  
Jian Wu ◽  
Yang Hua ◽  
Zhan Cheng Wang ◽  
Li Li Zhu ◽  
Wei Wei Shang

In order to better research on the spray characteristics of biodiesel and n-butanol blends, an experimental study of spray characteristics of different fuel mixtures was investigated in a constant volume vessel using high speed photograph method, and analyzed the influence of different proportions of acidic oil biodiesel and n-butanol on the macroscopic parameters of spray penetration, spray cone angle and so on. The results show that with the increase of acidic oil biodiesel ratio, the air entrainment is weakened, spray penetration gradually increases and spray cone angle decreases under the same injection pressure and back pressure. After adding n-butanol in acidic oil biodiesel and diesel mixture fuel, the surrounding air entrainment is enhanced, and spray front end widen. With the increase of mixing ratio, spray penetration increases first, then decreases. The spray cone angle increases after adding n-butanol, and decreases with the increase of mixing ratio. The results show that adding n-butanol can be used as one of the methods to improve biodiesel spray characteristics.


2021 ◽  
Author(s):  
Kiran Kumar ◽  
Vasudev Chaudhari ◽  
Srikrishna Sahu ◽  
Ravindra G. Devi

Abstract Fouling in compressor blades due to dirt deposition is a major issue in land-based gas turbines as it impedes the compressor performance and degrades the overall engine efficiency. The online water washing approach is an effective alternate for early-stage compressor blade cleaning and to optimize the time span between offline washing and peak availability. In such case, typically a series of flat-fan nozzles are used at the engine bell mouth to inject water sprays into the inflowing air. However, optimizing the injector operating conditions is not a straightforward task mainly due to the tradeoff between blade cleaning effectiveness and material erosion. In this context, the knowledge on spray characteristics prior to blade impingement play a vital role, and the experimental spray characterization is crucial not only to understand the basic process but also to validate numerical models and simulations. The present paper investigates spray characteristics in a single flat-fan nozzle operated in the presence of a coflowing air within a wind-tunnel. A parametric investigation is carried out using different air flow velocity in the tunnel and inlet water temperature, while the liquid flow rate was maintained constant. The spray cone angle and liquid breakup length are measured using back-lit photography. The high-speed shadowgraphy technique is used for capturing the droplet images downstream of the injector exit. The images are processed following depth-of-filed correction to measure droplet size distribution. Droplet velocity is measured by the particle tracking velocimetry (PTV) technique. As both droplet size and velocity are known, the cross-stream evolution of local droplet mass and momentum flux are obtained at different axial locations which form the basis for studying the effectiveness of the blade cleaning process due to droplet impingement on a coupon coated with foulant of known mass.


Author(s):  
Bong Woo Ryu ◽  
Seung Hwan Bang ◽  
Hyun Kyu Suh ◽  
Chang Sik Lee

The purpose of this study is to investigate the effect of injection parameters on the injection and spray characteristics of dimethyl ether and diesel fuel. In order to analyze the injection and spray characteristics of dimethyl ether and diesel fuel with employing high-pressure common-rail injection system, the injection characteristics such as injection delay, injection duration, and injection rate, spray cone angle and spray tip penetration was investigated by using the injection rate measuring system and the spray visualization system. In this work, the experiments of injection rate and spray visualization are performed at various injection parameters. It was found that injection quantity was decreased with the increase of injection pressure at the same energizing duration and injection pressure In the case of injection characteristics, dimethyl ether showed shorter of injection delay, longer injection duration and lower injected mass flow rate than diesel fuel in accordance with various energizing durations and injection pressures. Also, spray development of dimethyl ether had larger spray cone angle than that of diesel fuel at various injection pressures. Spray tip penetration was almost same development and tendency regardless of injection angles.


2014 ◽  
Vol 1078 ◽  
pp. 271-275 ◽  
Author(s):  
Yu Qiang Wu ◽  
Qian Wang ◽  
Zhi Sheng Gao ◽  
Zhou Rong Zhang ◽  
Li Ming Dai

Experimental study on macroscopic spray characteristics of a certain type of domestic common rail injectors under the conditions of different injection pressures was carried out through a high-speed digital camera. Furthermore, a fuel dripping phenomenon at the end stage of injection was observed through the high-speed digital camera equipped with a long-distance microscope, and a further analysis of the phenomenon was made. The results show the increase in the injection pressure can evidently enhance spray cone angle and expand the scope of spray field in combustion chamber, which is conducive to air-fuel mixture. The spray cone angle during the development spray shows a double-peak shape. And the long response-time of seating of solenoid valve core that disables the injection cutting off in time is one of factors causing fuel dripping phenomenon.


2020 ◽  
Vol 40 (04) ◽  
Author(s):  
VO TAN CHAU

The diversity of alternative fuels and the corresponding variation in their physical and chemical properties, coupled with simultaneous changes in advanced techniques for CI-engine, needed to improve engine efficiency and emissions. Hydrotreated Vegetable Oil (HVO), seen as a promising substitution for petrol-diesel, and diesel fuel (mixed of 7% palm-biodiesel or B7) were analyzed on fuel properties. Then, the influence of these fuel properties on spray characteristics in constant volume combustion chamber were evaluated under conditions of single hole injector of 200m diameter, injection pressure of 100MPa, constant back pressure of 4.0MPa and energizing time of 2.5ms. The results show that HVO had smaller in viscosity (18.48%), density (5.52%), sulfur content, distillation under T50, T90 and higher in derived cetane index (27.2%), heating value (2.2%), respectively, compared to diesel. Spray characteristics of HVO had the same propensity with diesel fuel. HVO revealed a slightly shorter in penetration length (5%) during fully developed zone, a larger spray cone angle (from 0.2 to 1.1 degree wider in quasi-steady state). Both fuels had a similar maximum spray velocity reaching at 5mm to 10mm from nozzle orifice. Also observed was an increase in spray volume of HVO.


Author(s):  
Parash Agarwal ◽  
Vishal Sethi ◽  
Pierre Q. Gauthier ◽  
Xiaoxiao Sun ◽  
Yize Liu

Fuel injector coking involves deposit formation on the external or the internal surfaces of an injector or nozzle. This deposition of carbonaceous particles can result in uneven fuel-spray characteristics or localised burning (hot spots), which may eventually lead to mechanical failure or simply have a detrimental effect on the combustion system. This study focuses on the use of numerical methods to investigate the effect of coke formation on both the atomiser internal flow passages and its spray characteristics. Three different cases are examined; one investigating the clean injector; the second investigating the effect of internal coking; and the third investigating the effect of nozzle tip coking. A pressure swirl atomiser was considered for the purpose of the study. Validation of the numerical results for the clean injector condition is carried out against published experimental data. Two arbitrary geometries of coke deposits were created. The Volume of Fluid (VOF) multiphase model has been used in conjugation with a Geometrical Reconstruction Scheme (GRS) to simulate the interface representing the two phases. Spray cone angle and the liquid film thickness for the clean injector condition predicted by numerical simulation agreed well with the experimental data. Instabilities in the air core and the spray angle were also observed because of the presence of coke layers. Fouling present on the injector tip resulted in an earlier breakup of the film which can thereby affect the flame lift-off length. These stated observations can have significant implications both on the performance as well as the life of the combustion systems, thereby establishing the relevance of this study.


Author(s):  
Bolun Yi ◽  
Wei Fu ◽  
Lanbo Song ◽  
Fengyu Li ◽  
Tao Liu ◽  
...  

The aim of this study was to investigate the spray characteristics of biodiesel and n-butanol/biodiesel blended fuel. The spray tip penetration and the spray cone angle were tested and analyzed. A constant volume chamber and high-speed camera were used to observe the spray evolution and a common-rail system was employed to change the injection pressure. The results show that the spray tip penetration and the spray cone angle of biodiesel are larger than those of blended fuel in most cases. n-Butanol additive changes the relationship between angle and density ratio to a certain degree. The experimental trend lines support the penetration model proposed by Hiroyasu and Arai in terms of similar proportional relation on time after start of injection, and the empirical equations provide reasonable agreement with the experimental data of the spray tip penetration.


2014 ◽  
Vol 960-961 ◽  
pp. 1394-1399
Author(s):  
Jian Wu ◽  
Li Li Zhu ◽  
Zhan Cheng Wang ◽  
Bin Xu ◽  
Hong Ming Wang

we studied the spray characteristics of n-butanol/diesel fuel blends using a high-speed camera and schlieren system, and analyzed the effect of different fuels, ambient pressure and injection pressure conditions on the spray penetration, spray cone angle, spray area, et al. The results showed that, at the same injection pressure, as the increase of ambient pressure, the spray cone angle of the same volume of fuel increases gradually, the spray penetration and the spray area decreases; under the same ambient pressure, the spray penetration, spray cone angle and spray area increase gradually with the increasing injection pressure, but when the injection pressure increases enough, the parameters are roughly the same; and the parameters basically all increase with the adding of n-butanol.


2015 ◽  
Vol 787 ◽  
pp. 682-686 ◽  
Author(s):  
P. Raghu ◽  
N. Nallusamy ◽  
Pitchandi Kasivisvanathan

Fuel spray and atomization characteristics play a vital role in the performance of internal combustion engines. Petroleum fuels are expected to be depleted within a few decades, finding alternative fuels that are economically viable to replace the petroleum fuel has attracted much research attention. In this work spray characteristics such as spray tip penetration, spray cone angle and spray area were investigated for Karanja oil methyl ester (KOME), Jatropha oil methyl ester (JOME) and diesel fuel. The KOME and JOME sprays were characterized and compared with diesel sprays at different injection timings. The macroscopic spray properties were acquired from the images captured by a high speed video camera employing shadowgraphic and image processing techniques in a spray chamber. The experimental results showed that biodiesel fuels had different features compared with diesel fuel after start of injection (ASOI). Longer spray tip penetration, larger spray area and smaller spray cone angle were observed for biodiesel (JOME, KOME) due to its higher density and viscosity than that of diesel fuel.


Author(s):  

The necessity of adapting diesel engines to work on vegetable oils is justified. The possibility of using rapeseed oil and its mixtures with petroleum diesel fuel as motor fuels is considered. Experimental studies of fuel injection of small high-speed diesel engine type MD-6 (1 Ch 8,0/7,5)when using diesel oil and rapeseed oil and computational studies of auto-tractor diesel engine type D-245.12 (1 ChN 11/12,5), working on blends of petroleum diesel fuel and rapeseed oil. When switching autotractor diesel engine from diesel fuel to rapeseed oil in the full-fuel mode, the mass cycle fuel supply increased by 12 %, and in the small-size high-speed diesel engine – by about 27 %. From the point of view of the flow of the working process of these diesel engines, changes in other parameters of the fuel injection process are less significant. Keywords diesel engine; petroleum diesel fuel; vegetable oil; rapeseed oil; high pressure fuel pump; fuel injector; sprayer


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