Detailed Engineering Customization: A Cost and Time Effective Approach in the Manufacturing of Steel Structures

2009 ◽  
Author(s):  
Ajaz Bashir Janjua ◽  
M. Shahid Khalil ◽  
Sajjad Akbar
Keyword(s):  
Computer Aided Design ◽  
Industrial Development ◽  
Steel Structure ◽  
Steel Structures ◽  
Cost Effective ◽  
Industrial Sector ◽  
Optimization Techniques ◽  
Shop Floor ◽  
Heavy Duty ◽  
Design Engineers

Accurate, reliable and cost effective design of steel structures in heavy & medium engineering industrial sector plays a key role in the growth of industrial development. Objective is to get awareness about the difficulties faced by engineers / managers for reducing time to minimum level for preparation of drawings and other detailing work. New concept of detailed engineering techniques is introduced, which guides, how to customize design detailing stage and how to overcome (i-e optimize) delays to meet final production targets of the product in an Heavy Duty Engineering company specialize in the manufacturing of huge and massive steel structure frames. Design engineers must understand basic tools, methods, latest techniques which will be used for minimizing cost and time effect in the production of steel structures. Extensive knowledge of AutoCAD, AutoLISP for design and customization technique is required for the production drawing as output for shop floor. For sustainable engineering development, it becomes utmost important to utilize detailed engineering customization technique. This approach mainly governs on theoretical design approach, practical / on-the-job experience and computer aided design techniques. Use of all above approaches can lead to the successful achievement of efficient engineering optimization techniques / procedures. Because of complex and complicated nature of work of steel structures in Heavy Industries, it is essential to customize such work. Therefore it is suggested to use such methods for the mass production of steel structures on time and hence lot of time could be saved in heavy duty steel industries.

CAD Of Anticorrosive Protection Of Steel Structures

2019 ◽  
pp. 18-23
Keyword(s):  
Protective Coating ◽  
Computer Aided Design ◽  
Steel Structures ◽  
Cost Effective ◽  
Operating Conditions ◽  
Computational Tool ◽  
Protection Method ◽  
Cost Effective Method ◽  
The Cost ◽  
Aided Design

The choice of cost-effective method of anticorrosive protection of steel structures is an urgent and time consuming task, considering the significant number of protection ways, differing from each other in the complex of technological, physical, chemical and economic characteristics. To reduce the complexity of solving this problem, the author proposes a computational tool that can be considered as a subsystem of computer-aided design and used at the stage of variant and detailed design of steel structures. As a criterion of the effectiveness of the anti-corrosion protection method, the cost of the protective coating during the service life is accepted. The analysis of existing methods of steel protection against corrosion is performed, the possibility of their use for the protection of the most common steel structures is established, as well as the estimated period of effective operation of the coating. The developed computational tool makes it possible to choose the best method of protection of steel structures against corrosion, taking into account the operating conditions of the protected structure and the possibility of using a protective coating.

Solar Concentrating Systems Using Small Mirror Arrays

2009 ◽  
Vol 132 (1) ◽  
Author(s):  
Joachim Göttsche ◽  
Bernhard Hoffschmidt ◽  
Stefan Schmitz ◽  
Markus Sauerborn ◽  
Reiner Buck ◽  
...  
Keyword(s):  
Power Plants ◽  
Raw Materials ◽  
Large Fraction ◽  
Steel Structure ◽  
Steel Structures ◽  
Cost Effective ◽  
Wind Loads ◽  
Drive Systems ◽  
Mirror Area ◽  
The Cost

The cost of solar tower power plants is dominated by the heliostat field making up roughly 50% of investment costs. Classical heliostat design is dominated by mirrors brought into position by steel structures and drives that guarantee high accuracies under wind loads and thermal stress situations. A large fraction of costs is caused by the stiffness requirements of the steel structure, typically resulting in ∼20 kg/m2 steel per mirror area. The typical cost figure of heliostats (figure mentioned by Solucar at Solar Paces Conference, Seville, 2006) is currently in the area of 150 €/m2 caused by the increasing price of the necessary raw materials. An interesting option to reduce costs lies in a heliostat design where all moving parts are protected from wind loads. In this way, drives and mechanical layout may be kept less robust, thereby reducing material input and costs. In order to keep the heliostat at an appropriate size, small mirrors (around 10×10 cm2) have to be used, which are placed in a box with a transparent cover. Innovative drive systems are developed in order to obtain a cost-effective design. A 0.5×0.5 m2 demonstration unit will be constructed. Tests of the unit are carried out with a high-precision artificial sun unit that imitates the sun’s path with an accuracy of less than 0.5 mrad and creates a beam of parallel light with a divergence of less than 4 mrad.

scholarly journals Design and numerical assessment of a rapid-construction corrugated steel-concrete-steel protective structure

2019 ◽  
Vol 10 (4) ◽  
pp. 470-485 ◽  
Author(s):  
Sangwoo Jeon ◽  
Samuel Edward Rigby
Keyword(s):  
Numerical Study ◽  
Near Field ◽  
Steel Structure ◽  
Steel Structures ◽  
Cost Effective ◽  
Protective Structure ◽  
Rapid Construction ◽  
Numerical Assessment ◽  
Protective Structures ◽  
Harmful Effects

A protective structure should be sufficiently resilient to protect its occupants from the harmful effects of an impact or explosion. In many instances, protective structures are also required to be assembled quickly, and be cost-effective. Steel-concrete-steel (SCS) sandwich structures combine the benefits of steel; ductility and anti-scabbing, and concrete; energy absorption and rigidity. Despite these favourable characteristics, the performance of profiled-plate steel-concrete-steel structures under blast and impact loads has yet to be studied in detail. This article presents the results from a numerical study investigating the efficacy of a newly proposed profiled-plate arched steel-concrete-steel structure under the loading from an extremely near-field high explosive detonation. It is observed that as arch thickness (concrete infill depth) increases, a greater proportion of energy is absorbed through concrete crushing and a larger concrete mass is mobilised. It is shown that a 240 mm arch thickness is adequate to resist the blast load from a 5.76 kg TNT charge, therefore proving the suitability of the proposed protective structure.

Solar Concentrating Systems Using Small Mirror Arrays

2008 ◽  
Author(s):  
Joachim Goettsche ◽  
Bernhard Hoffschmidt ◽  
Stefan Schmitz ◽  
Markus Sauerborn ◽  
Reiner Buck ◽  
...  
Keyword(s):  
Power Plants ◽  
Raw Materials ◽  
Large Fraction ◽  
Steel Structure ◽  
Steel Structures ◽  
Cost Effective ◽  
Wind Loads ◽  
Drive Systems ◽  
Mirror Area ◽  
The Cost

The cost of solar tower power plants is dominated by the heliostat field making up roughly 50% of investment costs. Classical heliostat design is dominated by mirrors brought into position by steel structures and drives that guarantee high accuracies under wind loads and thermal stress situations. A large fraction of costs is caused by the stiffness requirements of the steel structure, typically resulting in ∼20 kg/m2 steel per mirror area. The typical cost figure of heliostats is currently in the area of 150 €/m2 caused by the increasing price of the necessary raw materials. An interesting option to reduce costs lies in a heliostat design where all moving parts are protected from wind loads. In this way, drives and mechanical layout may be kept less robust thereby reducing material input and costs. In order to keep the heliostat at an appropriate size, small mirrors (around 10 cm × 10 cm) have to be used which are placed in a box with transparent cover. Innovative drive systems are developed in order to obtain a cost-effective design. A 0.5 m × 0.5 m demonstration unit will be constructed. Tests of the unit are carried out with a high-precision artificial sun unit that imitates the sun’s path with an accuracy of less than 0.5 mrad and creates a beam of parallel light with divergence less than 4 mrad.

MIDC Role in Infrastructural Development in Navi Mumbai

2016 ◽  
Vol 4 (1) ◽  
Author(s):  
Prashant H. Bhagat
Keyword(s):  
Industrial Development ◽  
Industrial Sector ◽  
Vital Role ◽  
The State ◽  
Infrastructure Development ◽  
Industrial Areas ◽  
Industrial Estates ◽  
Development Corporation ◽  
Set Up ◽  
Industrial Development Corporation

The BID (Board of Industrial Development) framed the legislation and it was introduced before the state legislation and passed in the form of Maharashtra Industrial Act which gave birth to Maharashtra Industrial Development Corporation (MIDC), as a separate corporation on August 1, 1962. The BID was the first personnel strength of MIDC. A small ceremony at Wagle Estate Thane, under the Chairmanship of the Chief Minister Shri Y.B. Chavan, marked the birth of MIDC on August 1, 1962. The Board of Industrial Development during its existence between October 1, 1960 and August 1, 1962 has done enough spade work to identify the locations for setting up industrial areas in different parts of the state. Thus, right in the first year of establishment MIDC came up with 14 industrial areas, to initiate action for infrastructure and help entrepreneurs set up the industrial units in those areas. Maharashtra Industrial Development Corporation is the nodal industrial infrastructure development agency of the Maharashtra Government with the basic objective of setting up industrial areas with a provision of industrial infrastructure all over the state for planned and systematic industrial development. MIDC is an innovative, professionally managed, and user friendly organization that provides the world industrial infrastructure. MIDC has played a vital role in the development of industrial infrastructure in the state of Maharashtra. As the state steps into the next millennium, MIDC lives up to its motto Udyamat Sakal Samruddhi i.e., prosperity to all through industrialization. Indeed, in the endeavor of the state to retain its prime position in the industrial sector, MIDC has played a pivotal role in the last 35 years. MIDC has developed 268 industrial estates across the state which spread over 52653 hectares of land. The growth of the Corporation, achieved in the various fields, during the last three years, could be gauged from the fact that the area currently in possession of MIDC has doubled from 25,000 hectares in 1995.

Dynamic Characteristics of Base-Isolated Steel Frame under Seismic Ground Motion

2011 ◽  
Vol 255-260 ◽  
pp. 2341-2344
Author(s):  
Mohammad Saeed Masoomi ◽  
Siti Aminah Osman ◽  
Ali Jahanshahi
Keyword(s):  
Ground Motion ◽  
Base Isolation ◽  
Time History ◽  
Steel Structure ◽  
Steel Structures ◽  
Steel Frame ◽  
Nonlinear Time History Analysis ◽  
Seismic Load ◽  
Vector Method ◽  
Seismic Ground Motion

This paper presents the performance of base-isolated steel structures under the seismic load. The main goals of this study are to evaluate the effectiveness of base isolation systems for steel structures against earthquake loads; to verify the modal analysis of steel frame compared with the hand calculation results; and development of a simulating method for base-isolated structure’s responses. Two models were considered in this study, one a steel structure with base-isolated and the other without base-isolated system. The nonlinear time-history analysis of both structures under El Centro 1940 seismic ground motion was used based on finite element method through SAP2000. The mentioned frames were analyzed by Eigenvalue method for linear analysis and Ritz-vector method for nonlinear analysis. Simulation results were presented as time-acceleration graphs for each story, period and frequency of both structures for the first three modes.

scholarly journals Experimental study on fatigue performance of Q420qD high-performance steel cross joint in complex environment

2021 ◽  
Author(s):  
Haigen Cheng ◽  
Cong Hu ◽  
Yong Jiang
Keyword(s):  
Fatigue Life ◽  
High Performance ◽  
Steel Structure ◽  
Steel Structures ◽  
Fatigue Tests ◽  
Fatigue Performance ◽  
Corrosive Media ◽  
Joint Connection ◽  
High Performance Steel ◽  
The Cross

AbstractThe steel structure under the action of alternating load for a long time is prone to fatigue failure and affects the safety of the engineering structure. For steel structures in complex environments such as corrosive media and fires, the remaining fatigue life is more difficult to predict theoretically. To this end, the article carried out fatigue tests on Q420qD high-performance steel cross joints under three different working conditions, established a 95% survival rate $$S{ - }N$$ S - N curves, and analyzed the effects of corrosive media and high fire temperatures on its fatigue performance. And refer to the current specifications to evaluate its fatigue performance. The results show that the fatigue performance of the cross joint connection is reduced under the influence of corrosive medium, and the fatigue performance of the cross joint connection is improved under the high temperature of fire. When the number of cycles is more than 200,000 times, the design curves of EN code, GBJ code, and GB code can better predict the fatigue life of cross joints without treatment, only corrosion treatment, and corrosion and fire treatment, and all have sufficient safety reserve.

scholarly journals A New Approach for Cylindrical Steel Structure Deformation Monitoring by Dense Point Clouds

2021 ◽  
Vol 13 (12) ◽  
pp. 2263
Author(s):  
Dongfeng Jia ◽  
Weiping Zhang ◽  
Yuhao Wang ◽  
Yanping Liu
Keyword(s):  
Steel Structure ◽  
Steel Structures ◽  
Point Clouds ◽  
Deformation Monitoring ◽  
Deformation Analysis ◽  
Relative Deformation ◽  
Structure Deformation ◽  
Single Time ◽  
Cylindrical Steel ◽  
Cylinder Fitting

As fundamental load-bearing parts, the cylindrical steel structures of transmission towers relate to the stability of the main structures in terms of topological relation and performance. Therefore, the periodic monitoring of a cylindrical steel structure is necessary to maintain the safety and stability of existing structures in energy transmission. Most studies on deformation analysis are still focused on the process of identifying discrepancies in the state of a structure by observing it at different times, yet relative deformation analysis based on the data acquired in single time has not been investigated effectively. In this study, the piecewise cylinder fitting method is presented to fit the point clouds collected at a single time to compute the relative inclination of a cylindrical steel structure. The standard deviation is adopted as a measure to evaluate the degree of structure deformation. Meanwhile, the inclination rate of each section is compared with the conventional method on the basis of the piecewise cylinder fitting parameters. The validity and accuracy of the algorithm are verified by real transmission tower point cloud data. Experimental results show that the piecewise cylinder fitting algorithm proposed in this research can meet the accuracy requirements of cylindrical steel structure deformation analysis and has high application value in the field of structure deformation monitoring.

scholarly journals An Innovative and Cost-Advantage CAD Solution for Cubitus Varus Surgical Planning in Children

2021 ◽  
Vol 11 (9) ◽  
pp. 4057
Author(s):  
Leonardo Frizziero ◽  
Gian Maria Santi ◽  
Christian Leon-Cardenas ◽  
Giampiero Donnici ◽  
Alfredo Liverani ◽  
...  
Keyword(s):  
Computer Aided Design ◽  
Low Cost ◽  
Cost Effective ◽  
Varus Deformity ◽  
Patient Specific ◽  
Cubitus Varus ◽  
Surgical Guide ◽  
Traditional Procedure ◽  
Custom Made ◽  
Patient Specific Instruments

The study of CAD (computer aided design) modeling, design and manufacturing techniques has undergone a rapid growth over the past decades. In medicine, this development mainly concerned the dental and maxillofacial sectors. Significant progress has also been made in orthopedics with pre-operative CAD simulations, printing of bone models and production of patient-specific instruments. However, the traditional procedure that formulates the surgical plan based exclusively on two-dimensional images and interventions performed without the aid of specific instruments for the patient and is currently the most used surgical technique. The production of custom-made tools for the patient, in fact, is often expensive and its use is limited to a few hospitals. The purpose of this study is to show an innovative and cost-effective procedure aimed at prototyping a custom-made surgical guide for address the cubitus varus deformity on a pediatric patient. The cutting guides were obtained through an additive manufacturing process that starts from the 3D digital model of the patient’s bone and allows to design specific models using Creo Parametric. The result is a tool that adheres perfectly to the patient’s bone and guides the surgeon during the osteotomy procedure. The low cost of the methodology described makes it worth noticing by any health institution.

Introduction of Flexible Manufacturing Systems as a Necessary Measure for the Russian Industrial Development

2019 ◽  
Vol 957 ◽  
pp. 195-202 ◽  
Author(s):  
Elizaveta Gromova
Keyword(s):  
Flexible Manufacturing ◽  
Flexible Manufacturing Systems ◽  
Industrial Development ◽  
Manufacturing Systems ◽  
Manufacturing System ◽  
Agile Manufacturing ◽  
Industrial Sector ◽  
Business Environment ◽  
Maximum Speed ◽  
Industrial Enterprises

With the onset of the Fourth Industrial Revolution, the business environment becomes inherent in changes that occur with maximum speed, as well as characterized by the systemic nature of the consequences. One of them is the transformation of operational management models in industrial enterprises. The modern manufacturing system should focus not only on speed of response and flexibility, but also on the cost and quality of products. Integration of effective models: agile manufacturing, quick response manufacturing and lean production, in order to extract the best from them is proposed. The purpose of this study is to analyze this flexible manufacturing system and to relate it to the current state of the Russian industrial development. Theoretical and practical aspects of this model are presented. The examples of the flexible models introduction in the Russian industrial sector is allocated. The conclusion about the necessity of the flexible manufacturing systems implementation for the Russian industrial development is drawn.

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