Study on Breakdown Features and Characteristics of Film at the Corrugated Plate Corner

Author(s):  
Bo Wang ◽  
Bowen Chen ◽  
Bingzheng Ke ◽  
Ru Li ◽  
Gongqing Wang ◽  
...  

Abstract Corrugated plate dryer is a extremely vital equipment for steam-water separation in the fields of heat transfer and nuclear engineering. The corrugated plate is also a commonly used steam-water separator in steam generators in nuclear power plants. It is meaningful to study the breakdown characteristics and mechanism of the water film on corrugated plate wall. Water film thickness of steady flow is measured based on plane laser induced fluorescence (PLIF) technique and time series and its fitted equation of water film thickness are obtained, respectively. Besides, fluctuation characteristics of water film are analyzed by probability density function (PDF). Based on the dimensionless approach, the water film breakdown model at the corner of the corrugated plate is established. And the calculation equation of the relative position of the water film breakdown at the corner is deprived. The specific conclusions are as follows. The theoretical equation agrees well with the relative position of the water film breakdown at the corrugated plate corner. The evolution of the surface wave of water film is carried out in time and space. The PDF curve have no significant peak characteristics. Therefore, the spectrum has no characteristic frequency, that is, the water film has multi-frequency characteristics. Gravity of water film can be ignored in the water film model. The thickness sequences for falling film is measured and fitted. The two-dimensional model of water film breakdown at the corner is set up. The equation for the film thickness when the water film is just ruptured is obtained. Relative position of the water film rupture at the corner of the corrugated plate is theoretically related only to the structural parameters of the corrugated plate, the parameters of the gas phase and the liquid phase, and the Reynolds number of the liquid film. However, in the low Reynolds number region, the airflow velocity is extremely large, which causes certain fluctuations and nonlinear characteristics of the water film boundary position. Therefore, the theoretical formula is not particularly good at predicting the relative position of the breakdown in this region. I think that this nonlinear feature has obvious chaotic characteristics. The study of the chaotic characteristics generated by shearing the liquid film by high velocity flow airflow at the corner of the corrugated plate may become a prospect for future research.

Author(s):  
Bo Wang ◽  
Rui-feng Tian ◽  
Chen Bowen ◽  
Mao Feng

The corrugated plate dryer is a very important equipment for the steam-water separation in the steam generator. Its separation efficiency determines the economic indicators of nuclear power plants. The study of the complicated steam-water separation mechanism of the corrugated plate dryer is very helpful to improve its separation efficiency. Flow and breakdown characteristics under horizontal shear of water film falling down vertical corrugated plate dryer is investigated. Air and water are used as the two phases in the research. This paper also derives a model calculating the critical airflow velocity of water film breakdown and completes the comparison of the experimental result and the result calculated by the model. The relationship between the water film thickness and critical airflow velocity of water film breakdown is investigated through the experiment. In addition, the water film thickness is measured according to CCD high-speed camera acquisition system and the Planar Laser Induced Fluorescence (PLIF) method is also used for the measurement. The experimental result reveals that the critical airflow velocity of water film breakdown is related to the corrugated plate structural parameters, the properties of the two phases and the water film thickness. The critical airflow velocity of water film breakdown and the water film thickness are negatively correlated. The result calculated by the model is in good agreement with the experimental result as the water film thickness is large in a certain range.


Author(s):  
Sudipta Saha ◽  
Rajib Mahamud ◽  
Jamil Khan ◽  
Tanvir Farouk

Phase change driven heat transfer has been the topic of interest for a significantly long time. However, in recent years on demand sweating boosted evaporation which requires substantially less amount of the liquid medium has drawn attention as a possible way of increasing/supplementing heat transfer under convective conditions where the convective heat transfer coefficient has already reached its maximum value as well as where dry cooling is a desired objective. In this study, a numerical study is conducted to obtain insight into the ‘hybrid’ system where evaporation and convection both contribute to the heat transfer effect. The system modeled consists of evaporation of thin liquid (water) film under a laminar flow condition. The mathematical model employed consists of coupled conservation equations of mass, species, momentum and energy for the convection-evaporation domain (gaseous), with only mass and energy conservation being resolved in the liquid film domain. The evaporative mass flux is obtained from a modified Hertz-Knudsen relation which is a function of liquid-vapor interface temperature and pressure. A two-dimensional rectangular domain with a pre-prescribed thin liquid water film representative of an experiment is simulated with the developed model. The thin rectangular liquid film is heated by uniform heat flux and is placed in the convection-evaporation domain with an unheated starting length. A moving boundary mesh is applied via the“Arbitrary Lagrangian-Eulerian” technique to resolve the receding liquid interface resulting from evaporation. The prescribed relative displacement of the moving interface is calculated from the net mass flux due to evaporation and is governed by the principle of mass conservation. Simulations were conducted over a range of Reynolds number, heat flux conditions and liquid film thickness. The numerical predictions indicate that under convective-evaporative conditions the overall heat transfer coefficient increases significantly (∼factor of a five) in comparison to the purely forced convection scenario. An increase in the heat transfer coefficient is observed with Reynolds number and vice versa for film thickness. A critical Reynolds number is identified beyond which the heat transfer coefficient does not continue to increase significantly rather tends to plateau out.


2009 ◽  
Vol 131 (8) ◽  
Author(s):  
Yasuo Koizumi ◽  
Ryou Enari ◽  
Hiroyasu Ohtake

The behavior of a liquid film that flows down countercurrently along the inner surface of a circular pipe was examined. In the experiments of the present study, silicone oils of 500 cS, 1000 cS, and 3000 cS, as well as water, were used as the liquid phase. The gas phase was air. The vertically oriented test section was a circular pipe of 30 mm in inner diameter and 5.4 m in length. The substrate thickness of the silicone films, the film Reynolds numbers of which were quite low, was close to the mean film thickness, while the water film substrate was much thinner than the mean film thickness. Waves were observed on the substrate. Waves of a certain amplitude were confirmed to exist, even on the silicone films near the flooding occurrence, where the film Reynolds number was quite low. The mean film thicknesses of the silicone films, as well as that of the water film, were well expressed by applying the universal velocity profile to the film flow. When the film Reynolds number was lower than 600, the wave velocity was well predicted as the velocity of small perturbation waves on a laminar film. As the film Reynolds number became large, the wave velocity became slower than the small perturbation wave velocity. The correlation for the wavelength was developed based on the present experimental results. Combining this correlation with the Nosoko correlations and modifying the constants and exponents of the parameters in the equations, new correlations for the wave velocity and maximum film thickness were proposed. These new correlations were used to predict the wave velocity and the maximum film thickness to an accuracy of within 15%.


2013 ◽  
Vol 438-439 ◽  
pp. 67-71
Author(s):  
Qian Qian Zhang ◽  
Jian Zhong Liu ◽  
Jia Ping Liu

The effects of ground slag with different specific surface area on the rheology of mortar at water-binder ratio of 0.25, 0.28 and 0.30 were investigated, and the combined effects of packing density and solid surface area on the rheology of mortar were evaluated in terms of the water film thickness. The results show that with the increasing of specific surface area of slag (220 m2/kg-784 m2/kg), plastic viscosity and yield stress decrease. The correlations of yield stress and plastic viscosity to the water film thickness are basically linear with high correlation R2 values. The action of the ground slag on the rheology of mortar can be characterized by water film thickness, and with the increasing of water film thickness the rheological parameters decrease.


Author(s):  
Craig Nolen ◽  
Melissa Poerner

The distribution of water in the diffuser of a wet gas compressor is not well understood. Measurements of water film thickness across the diffuser surface would improve the understanding of two-phase flow phenomena in wet gas compressors. Electromagnetic probes were designed in order to measure water film thickness in the diffuser of a SwRI-designed wet gas compressor. The probes consisted of two electrode foils plated on a thin insulating substrate, allowing them to be bonded in place without drilling through the diffuser. An AC signal was passed between the electrodes, and the voltage across a resistor in series with the electrodes was recorded. As the water level covering the electrodes increased, the recorded voltage increased. A method of calibrating the probes was developed and used prior to installation in the diffuser. Testing showed the probes to be effective at detecting the presence of water in the diffuser and indicating the general water level. Improvements in probe design, calibration, and installation are needed to provide more precise water film thickness data.


Author(s):  
Youjia Zhang ◽  
Weimin Ma ◽  
Shengjie Gong

This study is concerned with liquid film dynamics and stability of annular flow, which plays an important role in understanding film rupture and dryout in boiling heat transfer. The research work starts from designing and making a test facility which enables the visualization and measurement of liquid film dynamics. A confocal optical sensor is applied to track the evolution of film thickness. A horizontal rectangular channel made of glass is used as the test section. Deionized water and air are supplied into that channel in such a way that an initial stratified flow forms, with the liquid film on the bottom wall. The present study is focused on characterization of liquid film profile and dynamics in term of interfacial wave and shear force induced film rupture under adiabatic condition. Based on the experimental data and analysis, it is found that given a constant water flowrate, the average thickness of water film decreases with increasing air flowrate, while the interfacial wave of the two-phase flow is intensified. As the air flowrate reaches a critical value, a localized rupture of the water film occurs.


2020 ◽  
Vol 112 ◽  
pp. 103677 ◽  
Author(s):  
Hengrui Liu ◽  
Xiao Sun ◽  
Hui Du ◽  
Hao Lu ◽  
Yuanshan Ma ◽  
...  

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