A New Effective Numerical Method for Leakage Rate Prediction of the Metal Gasket Sealing Assembly

2017 ◽  
Author(s):  
Fang Lin ◽  
Xu Guoliang ◽  
Xiaoming Huang ◽  
Huang Hao ◽  
Du Yang ◽  
...  
Keyword(s):  
Optimization Design ◽  
Mechanical Deformation ◽  
Leakage Rate ◽  
Mechanical Contact ◽  
Element Analysis ◽  
Effective Separation ◽  
Sealing Performance ◽  
Computer Generation ◽  
Generation Technology ◽  
Good Agreement

In order to evaluate the effect of roughness surface and its mechanical deformation on the leakage rate of gasket seal structure, the concept of effective separation height was introduced to characterize the characteristic scale of interface leakage channel. The effective separation height can be achieved by finite element analysis of the mechanical contact deformation of a single rough peak combined with the Roth contact model. The numerical results show that the leakage rate obtained by parabolic roughness is close to the experimental value, and the influence of the roughness angle on the settlement is very small. On the basis of the effective separation height, this paper realizes the theoretical prediction of the leakage rate by combining the rough surface computer generation technology and the numerical simulation of the leakage channel flow. The prediction results are in good agreement with the experimental results. The research of this paper has important guiding significance for the optimization design of the sealing performance of metal gasket.

scholarly journals Experimental and Optimization Design of Offshore Drilling Seal

2017 ◽  
Vol 24 (s3) ◽  
pp. 72-78 ◽  
Author(s):  
Yi Zhang ◽  
Xiaodong Zhang ◽  
Xueping Chang ◽  
Qian Wu
Keyword(s):  
Contact Pressure ◽  
Optimization Design ◽  
Orthogonal Experiment ◽  
Leakage Rate ◽  
Interface Temperature ◽  
Offshore Drilling ◽  
F Test ◽  
Element Analysis ◽  
Seal Design ◽  
Maximum Contact

Abstract Three-cone bit is the key equipment in the exploration of the oil in offshore drilling and exploration, the bearing system and the seal system are the critical components for the bit. Especially in the offshore drilling environment, the seal design need to be carefully considered. A multi-objective optimization design including orthogonal design method and F-test with finite element analysis for a three-cone bit seal is proposed. Firstly, the calculation method of optimization targets are given, including the minimization of maximum contact pressure and leakage rate analyzed by ANSYS and MATLAB respectively, to maximize seal life and reliability. Then, an orthogonal experiment approach is used to investigate the effects of the eleven parameters on the seal performance, and the influence degrees of the seal factors on the optimization targets have been confirmed by F-test, and the reasonable factors can be determined by the trend of the targets. Finally, in order to validate the analysis results, a new seal was designed and tested on a seal tester compared to the previous seal. In this test, the seal maximum interface temperature that reflects the position of maximum contact pressure can be obtained by using three high precision thermocouples. Both the experiment results and the numerical analyses proved that the maximum contact pressure and leakage rate of the improved seal have been reduced compared to the previous.

Computer Modeling of a Tire under Cornering Loads

1989 ◽  
Vol 17 (2) ◽  
pp. 86-99 ◽  
Author(s):  
I. Gardner ◽  
M. Theves
Keyword(s):  
Finite Element Analysis ◽  
Geometric Approach ◽  
Lateral Force ◽  
Slip Angle ◽  
Element Analysis ◽  
Pressure Distributions ◽  
Slip Effects ◽  
Improved Accuracy ◽  
Nonlinear Geometric ◽  
Good Agreement

Abstract During a cornering maneuver by a vehicle, high forces are exerted on the tire's footprint and in the contact zone between the tire and the rim. To optimize the design of these components, a method is presented whereby the forces at the tire-rim interface and between the tire and roadway may be predicted using finite element analysis. The cornering tire is modeled quasi-statically using a nonlinear geometric approach, with a lateral force and a slip angle applied to the spindle of the wheel to simulate the cornering loads. These values were obtained experimentally from a force and moment machine. This procedure avoids the need for a costly dynamic analysis. Good agreement was obtained with experimental results for self-aligning torque, giving confidence in the results obtained in the tire footprint and at the rim. The model allows prediction of the geometry and of the pressure distributions in the footprint, since friction and slip effects in this area were considered. The model lends itself to further refinement for improved accuracy and additional applications.

A Study of the Sealing Performance of a New High-Pressure Cone Valve for Deep-Sea Gas-Tight Water Samplers

2010 ◽  
Vol 132 (4) ◽  
Author(s):  
Shi-Jun Wu ◽  
Can-Jun Yang ◽  
Ying Chen ◽  
Yan-Qing Xie
Keyword(s):  
Finite Element Analysis ◽  
High Pressure ◽  
Deep Sea ◽  
Hydrothermal Fluid ◽  
Contact Model ◽  
Element Analysis ◽  
Sea Trial ◽  
Sealing Performance ◽  
Pressure Cone ◽  
Gas Tight

The cone valve plays an important role in high-pressure sealing applications. In this paper, a new high-pressure cone valve, based on the titanium alloy poppet-to-polyetheretherketone seat sealing structure, is proposed for deep-sea gas-tight water samplers. In order to study the sealing performance of the new valve, both the conforming poppet-seat contact model and the nonconforming poppet-seat contact model were evaluated. Finite element analysis based on the two models was performed and validated by experiments. The results indicate that the nonconforming poppet-seat contact model has a better sealing performance than the conforming poppet-seat contact model. The new cone valve also was applied in a gas-tight hydrothermal fluid sampler and successfully tested in a sea trial during the KNOX18RR cruise from 9 July to 12 August 2008.

Thermo-Mechanical Modeling and Analysis of Equal Channel Angular Pressing

2005 ◽  
Vol 23 ◽  
pp. 263-266 ◽  
Author(s):  
Qing Xiang Pei ◽  
B.H. Hu ◽  
C. Lu
Keyword(s):  
Equal Channel Angular Pressing ◽  
Temperature Rise ◽  
Flow Behavior ◽  
Material Model ◽  
Workpiece Material ◽  
Element Analysis ◽  
Modeling And Analysis ◽  
Die Geometry ◽  
Angular Pressing ◽  
Good Agreement

Thermo-mechanical finite element analysis was carried out to study the deformation behavior and temperature distribution during equal channel angular pressing (ECAP). The material model used is the Johnson-Cook constitution model that can consider the multiplication effect of strain, strain rate, and temperature on the flow stress. The effects of pressing speed, pressing temperature, workpiece material and die geometry on the temperature rise and flow behavior during ECAP process were investigated. The simulated temperature rise due to deformation heating was compared with published experimental results and a good agreement was obtained. Among the various die geometries studied, the two-turn die with 0° round corner generates the highest and most uniform plastic strain in the workpiece.

The Finite Element Analysis and the Multi-Objective Optimization Design of Spindle Systems of CNC Gantry Machine Tools

2016 ◽  
Vol 693 ◽  
pp. 243-250
Author(s):  
Zhi Zhong Guo ◽  
Yun Shun Zhang ◽  
Shi Hao Liu
Keyword(s):  
Machine Tools ◽  
Optimization Design ◽  
Multi Objective Optimization ◽  
Element Analysis ◽  
Multi Objective ◽  
Vibration Resistance ◽  
Design Variables ◽  
Force Coupling ◽  
The Finite Element Analysis ◽  
Spindle Structure

It is discovered that the vibration resistance of spindle systems needs to be improved based on the statics analysis, modal analysis and heating-force coupling analysis of spindle systems of CNC gantry machine tools. The design variables of optimization are set according to sensitivity analysis, multi-objective and dynamic optimization design is realized and its designing scheme is gained for spindle structure. The research results show that vibration resistance can be improved without change of the quality and static property of spindle systems of CNC gantry machine tools.

Determination of Optimum Process Parameters in Gas-Assisted Injection Molding

2011 ◽  
Vol 143-144 ◽  
pp. 494-498
Author(s):  
Ke Ming Zi ◽  
Li Heng Chen
Keyword(s):  
Injection Molding ◽  
Delay Time ◽  
Optimization Design ◽  
Gas Pressure ◽  
Optimum Process ◽  
Injection Molding Process ◽  
Technological Parameters ◽  
Molding Process ◽  
Element Analysis ◽  
Melt Temperature

With finite element analysis software Moldflow, numerical simulation and studies about FM truck roof handle were conducted on gas-assisted injection molding process. The influences of melt pre-injection shot, gas pressure, delay time and melt temperature were observed by using multi-factor orthogonal experimental method. According to the analysis of the factors' impact on evaluation index, the optimized parameter combination is obtained. Therefore the optimization design of technological parameters is done. The results show that during the gas-assisted injection molding, optimum pre-injection shot is 94%,gas pressure is 15MPa,delay time is 0.5s,melt temperature is 240 oC. This study provided a more practical approach for the gas-assisted injection molding process optimization.

Weight-Reduction Optimization Design for Milling Planer Bed Based on Finite Element Analysis

2012 ◽  
Vol 490-495 ◽  
pp. 2785-2789
Author(s):  
Dong Sun ◽  
Xu Dong Yang
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Weight Reduction ◽  
Optimization Design ◽  
Weak Link ◽  
Three Dimensional ◽  
Production Costs ◽  
Element Analysis ◽  
Before And After ◽  
Improvement Scheme

The milling planer bed is one of the most important foundational parts for the entire machine, sufficient stiffness is required. The posterior segment of a certain milling planer bed is regarded as the optimization object in this paper. Three-dimensional modeling method is used to calculate the exact weight of the bed and then finite element analysis is used to research the static and dynamic characteristics before and after weight-reduction. The weak link of the bed is found out and a improvement scheme is put forward ensuring lower production costs under the premise of sufficient rigidity.

Integrated Optimization Design for a Radial Turbine Wheel of a 100kW-Class Microturbine

2011 ◽  
Author(s):  
Lei Fu ◽  
Yan Shi ◽  
Qinghua Deng ◽  
Huaizhi Li ◽  
Zhenping Feng
Keyword(s):  
Optimization Design ◽  
Design Method ◽  
Aerodynamic Performance ◽  
Original Design ◽  
Element Analysis ◽  
Turbine Wheel ◽  
Strength Performance ◽  
Integrated Optimization ◽  
Radial Turbine ◽  
Integrated Optimization Design

The aerodynamic performance, structural strength and wheel weight are three important factors in the design process of the radial turbine. This paper presents an investigation on these aspects and develops an optimization design approach for radial turbine with consideration of the three factors. The aerodynamic design for the turbine wheel with inlet diameter of 230mm for 100kW-class microturbine unit is carried out firstly as the original design. Then, the cylinder parabolic geometrical design method is applied to the wheel modeling and structural design, but the maximum stress predicted by Finite Element Analysis greatly exceeds the yield limit of material. Furthermore, the wheel weight is above 7.2kg thus bringing some critical difficulties for bearing design and turbine operation. Therefore, an integrated optimization design method for radial turbine is studied and developed in this paper with focus on the wheel design. Meridional profiles and shape lines of turbine wheel are optimized with consideration of the whole wheel weight. Main structural modeling parameters are reselected to reduce the wheel weight. Trade-off between aerodynamic performance and strength performance is highly emphasized during the optimization design. The results show that the optimized turbine wheel gets high aerodynamic performance and acceptable stress distribution with the weight less than 3.8kg.

The Rod Force Law Analysis of 600MW Air Cooling Tower

2014 ◽  
Vol 945-949 ◽  
pp. 1135-1138
Author(s):  
Tao Liang ◽  
Chun Ling Meng ◽  
Yang Li ◽  
Xiu Hua Zhao
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Axial Force ◽  
Optimization Design ◽  
Cooling Tower ◽  
Air Cooling ◽  
Element Analysis ◽  
The Finite Element Analysis ◽  
The Cost

The finite element analysis of large air cooling tower was carried out using ABAQUS. On the basis of strength above,8 types of the axial force are analyzed and summarized, find valuable rules, and put forward the further optimization design. So that it can satisfy the strength and stability of air cooling tower, the structure is more reasonable, reduce weight, reduce the cost.

Structure Strength Analysis for Universal Coupling of Medium Thickness Plate Mill Based on FEM

2013 ◽  
Vol 321-324 ◽  
pp. 1794-1798
Author(s):  
Li Kun Guan ◽  
Wei Dong Liu ◽  
Ning Ning Wang
Keyword(s):  
Optimization Design ◽  
Maximum Load ◽  
Coupling Model ◽  
Strength Analysis ◽  
Plate Mill ◽  
Medium Thickness ◽  
Element Analysis ◽  
Fork Head ◽  
Structure Strength ◽  
Universal Coupling

In this paper,in view of the fork head often broken of the main drive system of a medium thickness plate mill,finite element analysis software ANSYS is used to establish universal coupling model and analyse static strength of the universal coupling, woning maximum stress value of the fork head and cross shaft at maximum load and analysing fracture reason of the fork,which could provide a theoretical basis for the cross shaft universal coupling strength analysis and structural optimization design.

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