First Steps Towards the Development of a 3D Nuclear Fuel Behavior Solver With OpenFOAM

Author(s):  
Alessandro Scolaro ◽  
Ivor Clifford ◽  
Carlo Fiorina ◽  
Andreas Pautz

A new 3D fuel behavior solver is currently under collaborative development at the Laboratory for Reactor Physics and Systems Behaviour of the École Polytechnique Fédérale de Lausanne and at the Paul Scherrer Institut. The long term objective is to enable a more accurate simulation of inherently 3D safety-relevant phenomena which affect the performance of the nuclear fuel. The current implementation is a coupled three-dimensional heat conduction and linear elastic small strain solver, which models the effects of burnup- and temperature dependent material properties, swelling, relocation and gap conductance. The near future developments will include the introduction of a smeared pellet cracking model and of material inleasticities, such as creep and plasticity. After an overview of the theoretical background, equations and models behind the solver, this work focuses on the recent preliminary verification and validation efforts. The radial temperature and stress profiles predicted by the solver for the case of an infinitely long rod are compared against their analytical solution, allowing the verification of the thermo-mechanics equations and of the gap heat transfer model. Then, an axisymmetric model is created for 4 rods belonging to the Halden assembly IFA-432. These models are used to predict the fuel centerline temperature during power ramps recorded at the beginning of life, when the fuel rod performance is still not affected by more complex high burnup effects. Finally, the predictions are compared with the experimental measurements coming from the IFPE database. This first preliminary results allow a careful validation of the temperature-dependent material properties and of the gap conductance models.

2016 ◽  
Vol 2016 ◽  
pp. 1-14 ◽  
Author(s):  
Jia Xiaohan ◽  
Zhang Qingqing ◽  
Feng Jianmei ◽  
Peng Xueyuan

The nonuniform abrasion failure and high-temperature thermal failure of packing rings have a significant influence on compressor reliability, particularly that of oil-free compressors. In this study, a test rig was constructed to measure the dynamic temperature of packing rings under different operational conditions in an oil-free reciprocating compressor. The dynamic axial and radial temperature distributions of the packing rings were obtained using an innovative internal temperature testing device that kept the thermocouples and packing box relatively static during compressor operation. A three-dimensional heat transfer model was also developed to analyze the temperature distribution of the packing boxes, piston rod, and cylinder during such operation. Good agreement was observed between the simulation results and experimental data, which showed an average relative error of less than 2.35%. The results indicate that the pressure ratio exerts a significant effect on the axial temperature distribution and determines which packing ring reaches the maximum temperature. They also show the average temperature to rise with an increase in the rotational speed and to fall with an improvement in the external cooling conditions. Finally, the material of the packing rings was found to affect the temperature gradient from their inner to outer surface.


Author(s):  
M P Mughal ◽  
R A Mufti ◽  
H Fawad

This paper presents a finite element (FE)-based three-dimensional analysis to study the structural effects of deposition patterns in welding-based layered manufacturing (LM). A commercial finite element software ANSYS is used to simulate the deposition incorporating a double ellipsoidal heat source, material addition, and temperature-dependent material properties. Simulations carried out with various deposition sequences revealed that the thermal and structural effects on the workpiece are different for different patterns. The sequence starting from outside and ending at the centre is identified as the one which produces minimum warpage.


2020 ◽  
Vol 37 (8) ◽  
pp. 2561-2585
Author(s):  
Hossein Sepiani ◽  
Maria Anna Polak ◽  
Alexander Penlidis

Purpose The purpose of this study is to present a finite element (FE) implementation of phenomenological three-dimensional viscoelastic and viscoplastic constitutive models for long term behaviour prediction of polymers. Design/methodology/approach The method is based on the small strain assumption but is extended to large deformation for materials in which the stress-strain relation is nonlinear and the concept of incompressibility is governing. An empirical approach is used for determining material parameters in the constitutive equations, based on measured material properties. The modelling process uses a spring and dash-pot and a power-law approximation function method for viscoelastic and viscoplastic nonlinear behaviour, respectively. The model improvement for long term behaviour prediction is done by modifying the material parameters in such a way that they account for the current test time. The determination of material properties is based on the non-separable type of relations for nonlinear materials in which the material properties change with stress coupled with time. Findings The proposed viscoelastic and viscoplastic models are implemented in a user material algorithm of the FE general-purpose program ABAQUS and the validity of the models is assessed by comparisons with experimental observations from tests on high-density polyethylene samples in one-dimensional tensile loading. Comparisons show that the proposed constitutive model can satisfactorily represent the time-dependent mechanical behaviour of polymers even for long term predictions. Originality/value The study provides a new approach in long term investigation of material behaviour using FE analysis.


2009 ◽  
Vol 618 ◽  
pp. 135-154 ◽  
Author(s):  
CORNELIA GIESSLER ◽  
ANDRÉ THESS

We study a one-dimensional model describing buoyancy-driven laminar steady flow of a glass melt in a closed loop under the influence of a localized electromagnetic (Lorentz) force. The loop is a highly simplified representation of a closed streamline in glass melt flow in a real furnace under the influence of an artificially produced Lorentz force. The model is based on the energy equation for the temperature and the Stokes equation for the velocity distribution inside the loop. We take into account the full nonlinear temperature dependence of the viscosity and the electrical conductivity of the melt. The three-dimensional problem is then reduced to a single nonlinear equation for the cross-section averaged velocity from which the one-dimensional temperature distribution along the loop can be readily obtained. We show that the two-way interaction between the velocity and temperature resulting from the temperature-dependent material properties and Lorentz force leads to the result that the mean velocity as a function of the control parameters is non-unique and involves bifurcations. For some parameters we even observe freezing, which refers to a regime in which the fluid is almost at rest. Our model reveals the role of temperature-dependent viscosity and conductivity in glass melt flows in a pure form that is not visible in full numerical simulations.


2000 ◽  
Vol 9 (6) ◽  
pp. 096369350000900 ◽  
Author(s):  
Sunil C. Joshi ◽  
Y.C. Lam

This paper discusses the development, implementation and application of numerical schemes for modelling the effects of temperature-dependent material properties including chemical shrinkage and thermal expansion of resin on the curing of thermosetting composites in pultrusion. The results of the three-dimensional simulation of heat and mass transfer in pultrusion of regular as well as irregular and hollow sections are presented.


2005 ◽  
Vol 33 (4) ◽  
pp. 210-226 ◽  
Author(s):  
I. L. Al-Qadi ◽  
M. A. Elseifi ◽  
P. J. Yoo ◽  
I. Janajreh

Abstract The objective of this study was to quantify pavement damage due to a conventional (385/65R22.5) and a new generation of wide-base (445/50R22.5) tires using three-dimensional (3D) finite element (FE) analysis. The investigated new generation of wide-base tires has wider treads and greater load-carrying capacity than the conventional wide-base tire. In addition, the contact patch is less sensitive to loading and is especially designed to operate at 690kPa inflation pressure at 121km/hr speed for full load of 151kN tandem axle. The developed FE models simulated the tread sizes and applicable contact pressure for each tread and utilized laboratory-measured pavement material properties. In addition, the models were calibrated and properly validated using field-measured stresses and strains. Comparison was established between the two wide-base tire types and the dual-tire assembly. Results indicated that the 445/50R22.5 wide-base tire would cause more fatigue damage, approximately the same rutting damage and less surface-initiated top-down cracking than the conventional dual-tire assembly. On the other hand, the conventional 385/65R22.5 wide-base tire, which was introduced more than two decades ago, caused the most damage.


2019 ◽  
Vol 6 (1) ◽  
pp. 40-49
Author(s):  
Teresa Paiva

Background: The theoretical background of this article is on the model developed of knowledge transfer between universities and the industry in order to access the best practices and adapt to the study case in question regarding the model of promoting and manage innovation within the universities that best contribute with solution and projects to the business field. Objective: The development of a knowledge transfer model is the main goal of this article, supported in the best practices known and, also, to reflect in the main measurement definitions to evaluate the High Education Institution performance in this area. Methods: The method for this article development is the case study method because it allows the fully understanding of the dynamics present within a single setting, and the subject examined to comprehend what is being done and what the dynamics mean. The case study does not have a data collection method, as it is a research that may rely on multiple sources of evidence and data which should be converged. Results: Since it’s a case study this article present a fully description of the model proposed and implemented for the knowledge transfer process of the institution. Conclusion: Still in a discussion phase, this article presents as conclusions some questions and difficulties that could be pointed out, as well as some good perspectives of performed activity developed.


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