Thermal Anisotropy in Injection Molded Polymer Composite Fins

Author(s):  
Avram Bar-Cohen ◽  
Patrick Luckow ◽  
Juan G. Cevallos ◽  
S. K. Gupta

An integrated molding-heat transfer modeling methodology is used to study the thermal characteristics of polymer composite fins subjected to convective heat transfer coefficients. Numerical predictions of the fiber orientation in a representative, injection-molded plate fin, based on the Folgar-Tucker model, are used, via the classic Nielsen model, to determine the anisotropic variation of thermal conductivity in the fin. Thermal simulations are then performed to determine the effect of both global and local thermal anisotropy on the temperature distribution and heat transfer rate of the anisotropic fin. It is also shown that the harmonic mean conductivity, in the axial direction, can be used to represent the heat loss of an anisotropic fin to better than 10% accuracy.

1999 ◽  
Author(s):  
Lixin Cheng ◽  
Tingkuan Chen

Abstract Experiments of upward flow boiling heat transfer with water in a vertical smooth tube and a tube with axial micro-grooves were respectively conducted. Both of the tested tubes have a length of 2.5 m, an inner diameter of 15 mm and an outlet diameter of 19 mm. The tube with axial micro grooves has many micro rectangle grooves in its inner wall along the axial direction. The grooves have a depth of 0.5 mm and a width of 0.3 mm. The tests were performed at an absolute pressure of 6 bar. The heat flux ranged from 0 to 550 kW/m2 and the mass flux was selected at 410, 610 and 810 kg/m2s, respectively. By comparison, flow boiling heat transfer coefficients in the enhanced tube are 1.6 ∼ 2.7 fold that in the smooth tube while the frictional pressure drop in the enhanced tube is slightly greater than that in the smooth tube. The augmentation of flow boiling heat transfer in the tube with axial micro-grooves is apparent. Based on the experimental data, a correlation of flow boiling heat transfer is proposed for the enhanced tube. Finally, the mechanisms of heat transfer enhancement are analyzed.


Author(s):  
Andreas Jeromin ◽  
Christian Eichler ◽  
Berthold Noll ◽  
Manfred Aigner

Numerical predictions of conjugate heat transfer on an effusion cooled flat plate were performed and compared to detailed experimental data. The commercial package CFX® is used as flow solver. The effusion holes in the referenced experiment had an inclination angle of 17 degrees and were distributed in a staggered array of 7 rows. The geometry and boundary conditions in the experiments were derived from modern gas turbine combustors. The computational domain contains a plenum chamber for coolant supply, a solid wall and the main flow duct. Conjugate heat transfer conditions are applied in order to couple the heat fluxes between the fluid region and the solid wall. The fluid domain contains 2.4 million nodes, the solid domain 300,000 nodes. Turbulence modeling is provided by the SST turbulence model which allows the resolution of the laminar sublayer without wall functions. The numerical predictions of velocity and temperature distributions at certain locations show significant differences to the experimental data in velocity and temperature profiles. It is assumed that this behavior is due to inappropriate modeling of turbulence especially in the effusion hole. Nonetheless, the numerically predicted heat transfer coefficients are in good agreement with the experimental data at low blowing ratios.


2020 ◽  
Vol 307 ◽  
pp. 01010 ◽  
Author(s):  
Ahlem Boudiaf ◽  
Fetta Danane ◽  
Youb Khaled Benkahla ◽  
Walid Berabou ◽  
Mahdi Benzema ◽  
...  

This paper presents the numerical predictions of hydrodynamic and thermal characteristics of nanofluid flow through backward facing step. The governing equations are solved through the finite volume method, as described by Patankar, by taking into account the associated boundary conditions. Empirical relations were used to give the effective dynamic viscosity and the thermal conductivity of the nanofluid. Effects of different key parameters such as Reynolds number, nanoparticle solid volume fraction and nanoparticle solid diameter on the heat transfer and fluid flow are investigated. The results are discussed in terms of the average Nusselt number and streamlines.


Author(s):  
R. J. Yadav ◽  
Sandeep Kore ◽  
V. N. Riabhole

Heat transfer and pressure drop characteristics in a circular tube with twisted tapes have been investigated experimentally and numerically using different working fluids by many researchers for wide range of Reynolds number. The swirl was generated by tape inserts of various twist ratios. The various twist ratios are considered Many researchers formed generalized correlations to predict friction factors and convective heat transfer coefficients with twisted tapes in a tube for a wide range of Reynolds numbers and Prandtl numbers. Satisfactory agreement was obtained between the present correlations and the data of others validate the proposed correlations. The experimental or numerical predictions were compared with earlier correlations revealing good agreement between them. From the literature review it is observed that most studies are mainly focused on the heat transfer enhancement using twisted tape by experimental or numerical solution. An investigation with analytical approach is rarely reported. Therefore, the main aim of the present work is to form a correlation from theoretical approach for Nusselt number for circular tube with twisted tape. Application of dimensional analysis to heat transfer in tape generated swirl flow is carried out.


Author(s):  
F. A. Jafar ◽  
G. R. Thorpe ◽  
O¨. F. Turan

Trickle bed chemical reactors and equipment used to cool horticultural produce usually involve three phase porous media. The fluid dynamics and heat transfer processes that occur in such equipment are generally quantified by means of empirical relationships between dimensionless groups. The research reported in this paper is motivated by the possibility of using detailed numerical simulations of the phenomena that occur in beds of irrigated porous media to obviate the need for empirical correlations. Numerical predictions are obtained using a CFD code (FLUENT) for 2-D configurations of three cylinders. Local and mean heat transfer coefficients around these non-contacting horizontal cylinders are calculated numerically. The present results compare well with those available in the literature. The numerical results provide an insight into the cooling mechanisms within beds of unsaturated porous media.


Author(s):  
M. Oliviero ◽  
S. Cunsolo ◽  
W. M. Harris ◽  
M. Iasiello ◽  
W. K. S. Chiu ◽  
...  

Their light weight, open porosity, high surface area per unit volume and thermal characteristics make metal foams a promising material for many industrial applications involving fluid flow and heat transfer. Pressure drop and heat transfer of porous media have inspired a number of experimental and numerical studies. Many models have been proposed in the literature that correlate the pressure gradient and the heat transfer coefficient with the mean cell size and porosity. However, large differences exist among results predicted by different models. Most studies are based on idealized periodic cell structures. In this study, the true 3-D micro-structure of the metal foam is obtained by employing x-ray computed microtomography (XCT). For comparison, ideal Kelvin foam structures are developed in the free-to-use software “Surface Evolver” surface energy minimization program. Pressure drop and heat transfer are then investigated using the CFD Module of COMSOL® Multiphysics code. A comparison between the numerical predictions from the real and ideal geometries is carried out.


Author(s):  
Gongnan Xie ◽  
Bengt Sunde´n ◽  
Weihong Zhang ◽  
Esa Utriainen ◽  
Lieke Wang

Cooling methods are needed for gas turbine blade tips that are exposed to high temperature gas. A common way to cool the blade and its tip is to design serpentine passages with 180-deg turn under the blade tip-cap inside the turbine blade. Improved internal convective cooling is therefore required to increase the blade tip lifetime. This paper presents numerical predictions of turbulent heat transfer through two-pass channels with and without guide ribs (guide vanes) placed in the turn regions using RANS turbulence modeling. The effects of adding guide ribs on the tip-wall heat transfer enhancement and the channel pressure drop have been analyzed. The inlet Reynolds numbers are ranging from 100,000 to 600,000, and the rib cross-section blockage ratio (rib height to channel height, 2e/H) is 0.182. The detailed fluid flow and heat transfer over the tip-wall are presented. The overall performances of three two-pass channels are evaluated and compared. It is found that the tip heat transfer coefficients of the channels with guide ribs are 20%∼50% higher than that of a channel without guide ribs. The presence of guide ribs could lead to an increased (about 15%) or decreased (up to about 12%) pressure drop, depending upon the geometry and placement of guide ribs. It is suggested that the usage of guide ribs is a suitable way to improve the flow structure and augment the blade tip heat transfer, but is not the most effective way to augment tip-wall heat transfer compared to the augmentation by surface modifications imposed on the tip directly.


Author(s):  
Steven Beltz ◽  
Bin Liu ◽  
Zeses Karoutas

This paper presents a computational fluid dynamics (CFD) modeling methodology that has been developed to provide predictions of very local heat transfer variation in fuel rod assemblies. Results from the CFD analysis are used in HIDUTYDRV and other advanced codes that have been developed and are used internally by Westinghouse to predict very local crud deposition and dryout. This methodology is used in making the EPRI Level IV crud and corrosion guideline assessments, which were developed in response to the INPO 0 by 2010 initiatives. This methodology has been in production use for risk assessment of CE-design 14×14 and 16×16 fuel reloads. The methodology is in the process of being extended to other Westinghouse fuel design reloads. Local crud deposition and dryout are strongly dependent on very local boiling or steaming on small areas of the fuel rod, often referred to as local hot spots. These local hot spots can not be predicted utilizing standard subchannel modeling methodology because subchannel models do not provide sufficient azimuthal detail of individual rods. Local hot spots are also very dependent on the particular grid features, which are not explicitly modeled in subchannel analysis. The commercial code Star-CD by CD-ADAPCO is utilized to develop a detailed CFD model of a single fuel assembly grid span. Detailed azimuthal and axial predictions of the heat transfer coefficient are made for each rod in the model. These predictions are then normalized to a Dittus-Boelter based heat transfer coefficient so that the predictions can be translated to other spans and other fuel assemblies. Details of this translation as well as the use of normalized heat transfer coefficients in the advanced codes used to predict local crud and dryout are provided in a separate follow-on paper ICONE17-75715 also being presented at ICONE17. This paper presents details on the CFD methodology that has been developed to predict local normalized heat transfer coefficients for a fuel rod assembly. Results for a particular application are provided to illustrate the methodology. The application is for a fuel design that contains mixing grids and spans with and without intermediate flow mixers.


Author(s):  
M. B. Kang ◽  
K. A. Thole

A first stage stator vane experiences high heat transfer rates particularly near the end wall where strong secondary flows occur. In order to improve numerical predictions of the complex endwall flow at low speed conditions, benchmark quality experimental data are required. This study documents the flowfield in the endwall region of a stator vane that has been scaled up by a factor of nine while matching an engine exit Reynolds number of Reex = 1.2·106. Laser Doppler velocimeter (LDV) measurements of all three components of the mean and fluctuating velocities are presented for several flow planes normal to the turbine vane. Measurements indicate that downstream of the minimum static pressure location on the suction surface of the vane, an attenuated suction side leg of the horseshoe vortex still exists. At this location, the peak turbulent kinetic energy coincides with the center of the passage vortex location. These flowfield measurements were also related to previously reported convective heat transfer coefficients on the endwall showing that high Stanton numbers occur where the passage vortex brings mainstream fluid towards the vane surface.


1996 ◽  
Vol 118 (4) ◽  
pp. 831-837 ◽  
Author(s):  
R. J. Butler ◽  
J. W. Baughn

The heat transfer coefficient distribution on a flat plate with a laminar boundary layer is investigated for the case of a transient thermal boundary condition (such as that produced with the transient measurement method). The conjugate problem of boundary layer convection with simultaneous wall conduction is solved numerically, and the predicted transient local heat transfer coefficients at several locations are determined. The numerical solutions for the surface temperature are used to determine the Nusselt number that would be measured in a transient method experiment for a range of (nondimensionalized) surface measurement temperatures (liquid crystal temperatures when they are used as the surface sensor). These predicted transient method results are compared to the well-known results for uniform temperature and uniform heat flux thermal boundary conditions. Measurements are made and compared to the numerical predictions using a shroud (transient) experimental technique for a range of nondimensional surface temperatures. The numerical predictions and measurements compare well and both demonstrate the strong effect of the (nondimensional) surface temperature on transient method measurements. Transient method measurements will give heat transfer coefficients that range from as low as that of the uniform temperature case to higher than that of the uniform heat flux case (a 36 percent difference). These results demonstrate the importance of the temperatures used with the transient method.


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