Trimming: A Fast, Efficient Method for Improving Manufacturing Processes

2000 ◽  
Author(s):  
Michael Waldman ◽  
Simon Litvin ◽  
Alex Lyubomirskiy
Keyword(s):  
Efficient Method ◽  
Manufacturing Process ◽  
Software Package ◽  
Function Analysis ◽  
Manufacturing Processes ◽  
Standard Methods ◽  
Manufacturing Operations ◽  
Computer Aided ◽  
Basic Goal ◽  
Iterative Procedures

Abstract This paper presents the Trimming Technique™, an alternative to standard methods for improving manufacturing processes. The basic goal of this method is to reduce the number of necessary manufacturing operations by eliminating carefully selected operations. The functions of the eliminated operations are then redistributed among the remaining operations. The Trimming Technique™ includes function analysis of the manufacturing process and iterative procedures for eliminating operations according to sets of conditions that are specific to each type of operation. The Technique is implemented in TechOptimizer™, a computer-aided invention software package developed by Invention Machine Corporation. The application of the Trimming Technique is demonstrated by a specific example — a process for the manufacture of crystalline soap.

scholarly journals Framework of models for selecting manufacturing processes and associated parameters for surface topographies

2019 ◽  
Vol 20 (3) ◽  
pp. 301
Author(s):  
Benoit Rosa ◽  
Maxence Bigerelle ◽  
Antoine Brient ◽  
Serge Samper
Keyword(s):  
Specific Surface ◽  
Surface Finish ◽  
Manufacturing Process ◽  
Computer Aided Design ◽  
Manufacturing Processes ◽  
Operating Parameters ◽  
Electro Discharge Machining ◽  
Surface Topographies ◽  
Computer Aided ◽  
Aided Design

Choosing appropriate manufacturing processes to create functional surfaces is a challenging issue for some industrials. A specific surface finish can be obtained by different manufacturing processes, each of them having a different economic impact. Currently, no tool could guarantee the surface function through the choice of a manufacturing process and its associated operating parameters. This paper aims at discussing about a framework of models for selecting conventional or innovative manufacturing processes and their associated parameters with regards to surface topographies and textures. To achieve this, a concept of decomposition of database is introduced. Manufacturing processes such as, electro discharge machining, water jet machining (used for texturing surfaces), sandblasting and laser cladding are modelled. Finally, a concept that links such a database with computer aided design (CAD) software in order to integrate surfaces functionalities and manufacturing processes directly into the design step is discussed.

scholarly journals Metal Machining—Recent Advances, Applications, and Challenges

Metals ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 580
Author(s):  
Francisco J. G. Silva
Keyword(s):  
Surface Finish ◽  
Manufacturing Process ◽  
Dimensional Accuracy ◽  
Machining Process ◽  
High Dimensional ◽  
Manufacturing Processes ◽  
Recent Advances ◽  
Metal Machining ◽  
Rapid Manufacture

Though new manufacturing processes that revolutionize the landscape regarding the rapid manufacture of parts have recently emerged, the machining process remains alive and up-to-date in this context, always presenting itself as a manufacturing process with several variants and allowing for high dimensional accuracy and high levels of surface finish [...]

Machining Feature-Based CAD/CAPP for STEP-NC

2014 ◽  
Vol 598 ◽  
pp. 591-594 ◽  
Author(s):  
Li Yan Zhang
Keyword(s):  
Process Planning ◽  
Manufacturing Process ◽  
Data Transfer ◽  
Operation Planning ◽  
Computer Aided Process Planning ◽  
Machining Feature ◽  
Computer Aided ◽  
Cad Cam ◽  
Feature Based ◽  
Cam Systems

ISO 14649, known as STEP-NC, is new model of data transfer between CAD/CAM systems and CNC machines. In this paper, the modeling based on machining feature is proposed. The machining feature comes from the manufacturing process considering the restriction of machining technology and machining resource. Then the framework for computer aided process planning is presented, where the algorithms of operation planning is studied. The practical example has been provided and results indicate that machining feature based model can integrate with CAPP and STEP-NC seamlessly.

Study on Geometric Tolerances Information in Integrated Manufacturing Processes

2010 ◽  
Vol 37-38 ◽  
pp. 1292-1295
Author(s):  
Yan Chao ◽  
Hai Feng Zhang ◽  
Li Qun Wu
Keyword(s):  
Life Cycle ◽  
Data Model ◽  
Manufacturing Process ◽  
Product Life Cycle ◽  
Critical Role ◽  
Manufacturing Processes ◽  
Product Life ◽  
Internet Technologies ◽  
Geometric Tolerance ◽  
Geometric Tolerances

Tolerance information plays a critical role in many steps of the product life cycle. It is especially important due to the advances in Internet technologies and increasing integration requirements from industry. In this paper, geometric tolerances information in manufacturing process (IMP) is studied, and the layered conformance level of geometric tolerances is established according to ASME Y14.5-1994, STEP and DMIS. An EXPRESS-G data model of geometric tolerance information in IMP is established. The XML language is used to represent and program the geometric tolerances information in IMP.

Conformal Optimization Algorithm for Undevelopable Surfaces and its Application

2014 ◽  
Vol 602-605 ◽  
pp. 3570-3574
Author(s):  
Zhen Hua Luo ◽  
Fen Jiang
Keyword(s):  
Approximation Algorithms ◽  
Optimization Algorithm ◽  
Manufacturing Process ◽  
Research Topic ◽  
Important Research ◽  
Computer Aided Geometric Design ◽  
Industrial Manufacturing ◽  
Important Research Topic ◽  
Computer Aided ◽  
Planar Materials

In the industrial manufacturing process, most kinds of surfaces are processed by planar materials, but undevelopable surfaces are difficult develop to the plane. The approximation algorithms to develop a undevelopable surface is an important research topic in Computer Aided Geometric Design (CAGD). In this paper, we propose a new approximation algorithms based optimization algorithm. We guarantee the deformation vector make the minimum changes during the developing process. In the paper, some numerical example are given and the can illustrate the our method is effective.

A Goal-Oriented, Inverse Decision-Based Design Method to Achieve the Vertical and Horizontal Integration of Models in a Hot Rod Rolling Process Chain

2017 ◽  
Author(s):  
Anand Balu Nellippallil ◽  
Vignesh Rangaraj ◽  
B. P. Gautham ◽  
Amarendra Kumar Singh ◽  
Janet K. Allen ◽  
...  
Keyword(s):  
Manufacturing Process ◽  
Design Method ◽  
Manufacturing Processes ◽  
Process Chain ◽  
Structure Property ◽  
Horizontal Integration ◽  
Design Exploration ◽  
Unit Operations ◽  
Manufacturing Process Chain ◽  
Decision Based Design

Reducing the manufacturing and marketing time of products by means of integrated simulation-based design and development of the material, product, and the associated manufacturing processes is the need of the hour for industry. This requires the design of materials to targeted performance goals through bottom-up and top-down modeling and simulation practices that enables handshakes between modelers and designers along the entire product realization process. Manufacturing a product involves a host of unit operations and the final properties of the manufactured product depends on the processing steps carried out at each of these unit operations. In order to effectively couple the material processing-structure-property-performance spaces, there needs to be an interplay of the systems-based design of materials with enhancement of models of various unit operations through multiscale modeling methodologies and integration of these models at different length scales (vertical integration). This ensures the flow of information from one unit operation to another thereby establishing the integration of manufacturing processes (horizontal integration). Together these types of integration will support the decision-based design of the manufacturing process chain so as to realize the end product. In this paper, we present a goal-oriented, inverse decision-based design method to achieve the vertical and horizontal integration of models for the hot rolling and cooling stages of the steel manufacturing process chain for the production of a rod with defined properties. The primary mathematical construct used for the method presented is the compromise Decision Support Problem (cDSP) supported by the proposed Concept Exploration Framework (CEF) to generate satisficing solutions under uncertainty. The efficacy of the method is illustrated by exploring the design space for the microstructure after cooling that satisfies the requirements identified by the end mechanical properties of the product. The design decisions made are then communicated in an inverse manner to carry out the design exploration of the cooling stage to identify the design set points for cooling that satisfies the new target microstructure requirements identified. Specific requirements such as managing the banded microstructure to minimize distortion in forged gear blanks are considered in the problem. The proposed method is generic and we plan to extend the work by carrying out the integrated decision-based design exploration of rolling and reheating stages that precede to realize the end product.

Automated Reuse of Solutions in Manufacturing Process Planning Through a Case-Based Approach

1996 ◽  
Author(s):  
M. Marefat ◽  
J. Britanik
Keyword(s):  
Process Planning ◽  
Manufacturing Process ◽  
Object Oriented ◽  
Process Plan ◽  
Primary Mechanism ◽  
Prismatic Parts ◽  
Manufacturing Process Planning ◽  
Computer Aided ◽  
Effective Use ◽  
Case Based

Abstract This research focuses on the development of an object-oriented case-based process planner which combines the advantages of the variant and generative approaches to process planning. The case-based process planner operates on general 3D prismatic parts, represented by a collection of features (eg: slots, pockets, holes, etc.). Each feature subplan is developed by the case-based planner. Then the feature subplans are combined into the global process plan for the part via a hierarchical plan merging mechanism. Abstracted feature subplans correspond to cases, which are used in subsequent planning operations to solve new problems. The abstracting and storing of feature subplans as cases is the primary mechanism by which the planner learns from its previous experiences to become more effective and efficient. The computer-aided process planner is designed to be extensible and flexible through the effective use of object-oriented principles.

Constraints and limitations of concrete 3D printing in architecture

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Chien-Ho Ko
Keyword(s):  
3D Printing ◽  
Manufacturing Process ◽  
Computer Aided Design ◽  
Research Approach ◽  
Layer By Layer ◽  
Content Type ◽  
Improve Design ◽  
Study Results ◽  
Computer Aided ◽  
Property Control

Purpose Additive manufacturing of concrete (AMoC) is an emerging technology for constructing buildings. However, due to the nature of the concrete property and constructing buildings in layers, constraints and limitations are encountered while applying AMoC in architecture. This paper aims to analyze the constraints and limitations that may be encountered while using AMoC in architecture. Design/methodology/approach A descriptive research approach is used to conduct this study. First, basic notions of AMoC are introduced. Then, challenges of AMoC, including hardware, material property, control and design, are addressed. Finally, strategies that may be used to overcome the challenges are discussed. Findings Factors influencing the success of AMoC include hardware, material, control methods, manufacturing process and design. Considering these issues in the early design phase is crucial to achieving a successful computer-aided design (CAD)/computer-aided manufacturing (CAM) integration to bring CAD and CAM benefits into the architecture industry. Originality/value In three-dimensional (3D) printing, objects are constructed layer by layer. Printing results are thus affected by the additive method (such as toolpath) and material properties (such as tensile strength and slump). Although previous studies attempt to improve AMoC, most of them focus on the manufacturing process. However, a successful application of AMoC in architecture needs to consider the possible constraints and limitations of concrete 3D printing. So far, research on the potential challenges of applying AMoC in architecture from a building lifecycle perspective is still limited. The study results of this study could be used to improve design and construction while applying AMoC in architecture.

Computer-Aided Modelling of a Latch Die Cutting in Deform - 2D Software System

2016 ◽  
Vol 685 ◽  
pp. 811-815 ◽  
Author(s):  
Sergey Zvonov ◽  
Yury Klochkov
Keyword(s):  
Sheet Thickness ◽  
Cutting Process ◽  
Software System ◽  
Standard Methods ◽  
Computer Aided ◽  
Deform 2D ◽  
Theoretic Foundations

The article discusses theoretic foundations and parameters of a latch die cutting process modelled in the software system Deform - 2D. The analysis concerns standard methods of latch cutting which causes the excessive edge deformation (over 10% of a sheet thickness) that does not meet the customers' requirements.

scholarly journals Lego-like technologies in manufacturing power distribution boxes for contemporary radar station

2018 ◽  
pp. 59-71
Author(s):  
T. O. Gogoberidze ◽  
V. I. Klassen ◽  
V. V. Kondratev ◽  
P. V. Novikov ◽  
P. A. Tushnov
Keyword(s):  
Systems Engineering ◽  
Power Distribution ◽  
Manufacturing Process ◽  
Labour Productivity ◽  
3D Modelling ◽  
Manufacturing Processes ◽  
New Approach ◽  
Radar Station ◽  
Promising Technology ◽  
System Components

The paper considers ways of increasing labour productivity in manufacturing radioelectronic system components. We used systems engineering methods to develop a new approach to describing manufacturing processes that makes it possible to reduce assembly duration. We present a promising technology for describing a manufacturing process in small-lot production using digital 3D modelling and a Lego -like approach to design building instructions for children's construction sets.

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