Influence of Semi Cone Angle on Performance of a Non-Recessed Hybrid Conical Journal Bearing

Author(s):  
Prashant G. Khakse ◽  
Vikas M. Phalle ◽  
S. S. Mantha

The present paper describes the analytical approach to find the static and dynamic performance characteristics of a newly configured non-recess hole-entry hybrid conical journal bearing, considering the speed effect of journal compensated with capillary restrictors. Capillary restrictors are placed in the holes which are drilled over the periphery of the conical journal bearing. These holes are placed at an angle of 30 degree in the circumferential direction. The modified Reynolds equation which governs the lubricant flow in the clearance space of journal and bearing is solved by using Finite Element Method (FEM). The performance characteristics for the non-recess hole-entry hybrid conical journal bearing have been shown for wide range of restrictor design parameter (C̄s2 = 0.02–0.1) in terms of bearing flow, direct fluid film stiffness and direct fluid film damping coefficient for different semi cone angles γ = 5deg, 10 deg, 20 deg and 30 deg. The results obtained from the simulation indicates that the non-recess hole-entry hybrid conical journal bearing depicts important performance characteristics for bearing flow (Q) and fluid film stiffness which may be useful for bearing designer. However, the non-recess hole-entry hydrostatic conical journal bearing shows desirable performance for fluid film damping coefficient.

2012 ◽  
Vol 134 (1) ◽  
Author(s):  
Satish C. Sharma ◽  
Vikas M. Phalle ◽  
S. C. Jain

The multirecess noncircular hybrid journal bearings have been receiving wide importance in order to overcome the adverse effects on performance characteristics of multirecess circular journal bearings. During the lifetime of a machine, bearings are quite often required to be operated over a number of years and are subjected to several start and stop operations. As a consequence of this, the bush becomes progressively worn out and thereby changing the clearance space between journal and bearing. The present paper presents an analytical study investigating the effect of wear along with both aligned and misaligned conditions of journal on the performance of a capillary compensated three-lobe three-pocket hybrid journal bearing system for the various offset factors δ = 0.8,1.0, and 1.2. The wear caused on the bearing surface due to the transient (start/stop) operations has been modeled using Dufrane’s wear model. The modified Reynolds equation governing the flow of lubricant in the clearance space of a three-lobe multirecess worn hybrid journal bearing system along with both aligned and misaligned conditions of journal has been solved using an iterative scheme based on FEM. The influence of offset factor (δ), the wear depth parameter (δ¯w), and journal misalignment factors (σ¯,δ¯) on the performance of the three-lobe three-pocket hybrid journal bearing and three-pocket circular hybrid journal bearing system have been investigated. The results have been presented for the capillary compensated three-lobe three-pocket hybrid journal bearing system. The simulated results suggest that a bearing with a higher value of offset factor (δ>1) provides better static and dynamic performance characteristics as compared with a three-pocket circular journal bearing but the bearing with offset factor (δ < 1) is predominantly affected by the wear defect and misalignment of journal. The numerically simulated results suggest that the wear defect and offset factors significantly affect the bearing performance. Therefore, it becomes imperative to account for the influence of wear and offset factors during the design process so as to generate accurate data of bearing performance. The numerically simulated results have been presented in terms of maximum fluid-film pressure, minimum fluid-film thickness, lubricant flow rate, direct fluid-film stiffness, damping coefficients, and stability threshold speed margin. The present study demonstrates that the performance of bearing is significantly affected by wear along with both aligned and misaligned conditions of journal and the loss is partially compensated by keeping the offset factor δ>1.


2015 ◽  
Vol 138 (1) ◽  
Author(s):  
Prashant G. Khakse ◽  
Vikas M. Phalle ◽  
S. S. Mantha

The present paper deals with the performance analysis of a nonrecessed hole-entry hydrostatic/hybrid conical journal bearing with capillary restrictors. Finite element method has been used for solving the modified Reynolds equation governing the flow of lubricant in the clearance space of journal and bearing. The hole-entry hybrid conical journal bearing performance characteristics have been depicted for a wide range of radial load parameter (W¯r  = 0.25–1.5) with uniform distribution of holes at an angle of 30 deg in the circumferential direction. The numerically simulated results have been presented in terms of maximum fluid film pressure, minimum fluid film thickness, lubricant flow rate, direct fluid film stiffness coefficients, direct fluid film damping coefficients, and stability threshold speed. However, the proposed investigation of nonrecess hole-entry hybrid conical journal bearing shows important performance for bearing stiffness and minimum fluid film thickness at variable radial load and at given operating speed.


2010 ◽  
Vol 132 (2) ◽  
Author(s):  
E. Rajasekhar Nicodemus ◽  
Satish C. Sharma

The objective of the present work is to study theoretically the influence of wear on the performance of four-pocket capillary-compensated hydrostatic journal bearing operating with micropolar lubricant. In the present study, the lubricant containing additives and contaminants is modeled as micropolar fluid. The modified Reynolds equation for micropolar lubricant is solved using finite element method along with capillary restrictor flow equation as a constraint together with appropriate boundary conditions. The performance characteristics of a capillary-compensated four-pocket worn hydrostatic journal bearing operating with micropolar lubricant have been presented for a wide range of values of nondimensional external load, wear depth parameter, and micropolar parameters. The simulated results have also been presented for two different loading arrangements. In arrangement I, the load line acts through centers of the pockets, whereas in arrangement II, the load line bisects the land between two pockets. The simulated results suggest that a bearing lubricated with lubricant having higher micropolar effect has better static and dynamic performance characteristics as compared with Newtonian lubricant but the bearing lubricated with lubricant having higher micropolar effect is predominantly affected by the wear vis a vis static characteristics parameters as compared with Newtonian lubricant for both loading arrangements. However, in the case of stiffness and damping coefficients, loading arrangement II shows a significant higher enhancement in the value of direct stiffness and damping coefficients in z-direction due to micropolar effect as compared with load arrangement I. And also, the effect of wear on stiffness and damping coefficients in z-direction for bearing operating with micropolar lubricant is of same order as Newtonian lubricant for the loading arrangement II. A similar behavior is observed for the case of stiffness and damping coefficients in x-direction for loading arrangement I.


2009 ◽  
Vol 131 (2) ◽  
Author(s):  
Suresh Verma ◽  
Vijay Kumar ◽  
K. D. Gupta

This paper presents a theoretical study of the performance characteristics of a constant flow valve compensated multirecess hydrostatic journal bearings operating with micropolar lubricant. The finite element method and iterative procedure have been used to solve the modified Reynolds equation governing the micropolar lubricant flow in the bearing. The performance characteristics are presented for a wide range of nondimensional load, lubricant flow, and micropolar parameters. It has been observed that the micropolar parameters significantly influence the performance characteristics of the bearing.


Author(s):  
K C Goyal ◽  
R Sinhasan

A computer aided elastohydrodynamic study of the three-lobe journal bearing with non-Newtonian lubricants is presented for the static and dynamic performance characteristics. The three-dimensional momentum and continuity equations in cylindrical coordinates governing the flow of Newtonian lubricants in the clearance space of a three-lobe journal bearing have been solved using the finite element method. The non-Newtonian effect is introduced by modifying the viscosity term for the model iteratively. Three-dimensional elasticity equations are solved to obtain deformations in the bearing shell. Static and dynamic performance characteristics are presented for a wide range of values of non-dimensional load, deformation coefficient and non-linearity factor.


2010 ◽  
Vol 132 (4) ◽  
Author(s):  
E. Rajasekhar Nicodemus ◽  
Satish C. Sharma

The objective of the present paper is to study analytically the influence of wear on the performance of a capillary-compensated, four-pocket, hybrid journal bearing system operating in a turbulent regime by considering various geometric shapes of recess. The present study deals with bearings having four different geometric shapes of recess, i.e., square, circular, elliptical, and triangular recessed bearings. The wear on the bearing surface is modeled using Dufrane’s abrasive wear model. The Reynolds equation based on Constantinescu’s turbulent lubrication theory has been solved using finite element method along with a restrictor flow equation as a constraint together with appropriate boundary conditions. The numerically simulated results have been presented for a wide range of nondimensional external loads, wear depth parameters, and Reynolds numbers. The numerically simulated results suggest that the combined influence of wear, turbulence, and geometric shape of recess significantly affects the bearing performance. It has been observed that a triangular recessed bearing provides a greater value of minimum fluid film thickness when operating in a turbulent regime. It is also noticed that direct fluid film stiffness coefficients get reduced significantly when bearings operate in a turbulent regime compared with a laminar regime. Further, it is observed that from the viewpoint of fluid film stiffness, a square recessed bearing is found to be most suitable when operating in a turbulent regime.


2018 ◽  
Vol 70 (6) ◽  
pp. 1094-1109 ◽  
Author(s):  
Krishnkant Sahu ◽  
Satish C. Sharma

PurposeThis study aims to deal with the performance of symmetric/asymmetric slot entry hybrid journal bearing system considering the effect of three dimensional irregularities in the analysis.Design/methodology/approachThe asperity profile of three-dimensional irregularities has been modeled in both circumferential and axial directions. To compute the bearing performance characteristics parameter, finite element formulation of governing Reynolds equation has been derived using Galerkin’s technique.FindingsBased on the numerically simulated results, it has been observed that the three-dimensional irregularities enhance the value of minimum fluid film thickness (h̄min), lubricant flow (Q̄) and fluid film damping coefficients (C̄11,C̄22) approximately by order of magnitude of 24-26, 43-51 and 18-66 per cent, respectively, for the case of asymmetric slot entry configuration. Whereas, the values of fluid film stiffness coefficients (S̄11,S̄22) and threshold speed (ω̄th) reduces approximately by order of 1-6 and 0-3 per cent, respectively, for the case of symmetric slot entry configuration.Originality/valueThe present paper describes that the influence of three-dimensional irregularities on bearing surface on the performance of slot entry hybrid journal bearing is original in literature gaps. The numerically simulated results presented in this study are expected to be quite useful to the bearing designers.


Author(s):  
E. Vijaya Kumar ◽  
Vikas M. Phalle ◽  
Satish C. Sharma ◽  
S. C. Jain

In recent times Hydrostatic journal bearings have received considerable amount of attention by the researchers on account of their excellent performance as compared to other class of bearings. The objective of the present paper is to presents an analysis of a four-pocket capillary-compensated worn hydrostatic journal bearing system. The FEM has been used to solve the Reynolds equation governing the flow of lubricant in the clearance space of a multirecess journal bearing system together with capillary restrictor flow equation as a constant. The bearing performance characteristics of a capillary compensated 4-pocket worn hydrostatic journal bearing have been presented for a wide range of values of external load and nondimensional wear depth parameters. The numerically simulated results of bearing characteristics parameters in terms of maximum fluid-film pressure, minimum fluid-film thickness, lubricant flow rate and fluid film reaction have been presented. The simulated results suggest that for an accurate prediction of bearing characteristics data it is essential to include the effect of wear in the analysis of the hydrostatic journal bearing system.


1981 ◽  
Vol 23 (4) ◽  
pp. 171-178 ◽  
Author(s):  
M. Malik ◽  
M. Chandra ◽  
R. Sinhasan

This paper presents the analysis of a partial porous journal bearing for its static and dynamic characteristics. Tangential velocity slip at the interface of the fluid film and the porous medium has been taken into account. The analysis is general and can be easily adapted to plane journal and non-circular bearing configurations. The results reported in the paper are for centrally loaded 120 degree partial bearings of aspect ratio equal to unity. These results include static as well as dynamic characteristics of the bearing. A wide range of permeability parameter and R/C ratio has been covered making the data quite comprehensive for design purposes.


Author(s):  
A. Albers ◽  
H. T. Nguyen ◽  
W. Burger

State of the art of hydrodynamic journal bearing lubrication is realized by a significant oversupply with lubricant, causing energy losses due to fluid film friction in the unloaded areas of the bearing. Reducing the lubricant flow however may lead to overheating or collapse of the load carrying fluid film, both resulting in a complete failure of the journal bearing. A new approach to safely reduce the lubricant flow is presented in this paper, by using a broadband piezoelectric acoustic emission sensor to detect ultrasonic structure-borne noise, usually caused by metal-to-metal contact at boundary conditions. The method of structure-borne noise analysis has proven to be suitable for detecting the occurrence of solid friction [1–4]. By combining structure-borne noise analysis with a closed loop control of a proportional flow control valve a condition dependent lubricant flow can be set. Thus lubricant friction in the bearing is reduced and additionally electrical energy in the peripheral devices, such as pumps can be saved.


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