Analysis of a Worn Multirecess Hydrostatic Journal Bearing System

2009 ◽  
Author(s):  
E. Vijaya Kumar ◽  
Vikas M. Phalle ◽  
Satish C. Sharma ◽  
S. C. Jain
Keyword(s):  
Reynolds Equation ◽  
Journal Bearing ◽  
Flow Equation ◽  
Fluid Film ◽  
Wear Depth ◽  
Lubricant Flow ◽  
Wide Range ◽  
Fluid Film Thickness ◽  
Range Of Values ◽  
Bearing System

In recent times Hydrostatic journal bearings have received considerable amount of attention by the researchers on account of their excellent performance as compared to other class of bearings. The objective of the present paper is to presents an analysis of a four-pocket capillary-compensated worn hydrostatic journal bearing system. The FEM has been used to solve the Reynolds equation governing the flow of lubricant in the clearance space of a multirecess journal bearing system together with capillary restrictor flow equation as a constant. The bearing performance characteristics of a capillary compensated 4-pocket worn hydrostatic journal bearing have been presented for a wide range of values of external load and nondimensional wear depth parameters. The numerically simulated results of bearing characteristics parameters in terms of maximum fluid-film pressure, minimum fluid-film thickness, lubricant flow rate and fluid film reaction have been presented. The simulated results suggest that for an accurate prediction of bearing characteristics data it is essential to include the effect of wear in the analysis of the hydrostatic journal bearing system.

A Study of Worn Hybrid Journal Bearing System With Different Recess Shapes Under Turbulent Regime

2010 ◽  
Vol 132 (4) ◽  
Author(s):  
E. Rajasekhar Nicodemus ◽  
Satish C. Sharma
Keyword(s):  
Journal Bearing ◽  
Flow Equation ◽  
Fluid Film ◽  
Turbulent Regime ◽  
Wear Depth ◽  
Geometric Shapes ◽  
Wide Range ◽  
Fluid Film Thickness ◽  
Film Stiffness ◽  
Bearing System

The objective of the present paper is to study analytically the influence of wear on the performance of a capillary-compensated, four-pocket, hybrid journal bearing system operating in a turbulent regime by considering various geometric shapes of recess. The present study deals with bearings having four different geometric shapes of recess, i.e., square, circular, elliptical, and triangular recessed bearings. The wear on the bearing surface is modeled using Dufrane’s abrasive wear model. The Reynolds equation based on Constantinescu’s turbulent lubrication theory has been solved using finite element method along with a restrictor flow equation as a constraint together with appropriate boundary conditions. The numerically simulated results have been presented for a wide range of nondimensional external loads, wear depth parameters, and Reynolds numbers. The numerically simulated results suggest that the combined influence of wear, turbulence, and geometric shape of recess significantly affects the bearing performance. It has been observed that a triangular recessed bearing provides a greater value of minimum fluid film thickness when operating in a turbulent regime. It is also noticed that direct fluid film stiffness coefficients get reduced significantly when bearings operate in a turbulent regime compared with a laminar regime. Further, it is observed that from the viewpoint of fluid film stiffness, a square recessed bearing is found to be most suitable when operating in a turbulent regime.

Combined Influence of Wear and Misalignment of Journal on the Performance Analysis of Three-Lobe Three-Pocket Hybrid Journal Bearing Compensated With Capillary Restrictor

2012 ◽  
Vol 134 (1) ◽  
Author(s):  
Satish C. Sharma ◽  
Vikas M. Phalle ◽  
S. C. Jain
Keyword(s):  
Journal Bearing ◽  
Dynamic Performance ◽  
Journal Bearings ◽  
Performance Characteristics ◽  
Fluid Film ◽  
Wear Depth ◽  
Fluid Film Thickness ◽  
Film Stiffness ◽  
Offset Factor ◽  
Bearing System

The multirecess noncircular hybrid journal bearings have been receiving wide importance in order to overcome the adverse effects on performance characteristics of multirecess circular journal bearings. During the lifetime of a machine, bearings are quite often required to be operated over a number of years and are subjected to several start and stop operations. As a consequence of this, the bush becomes progressively worn out and thereby changing the clearance space between journal and bearing. The present paper presents an analytical study investigating the effect of wear along with both aligned and misaligned conditions of journal on the performance of a capillary compensated three-lobe three-pocket hybrid journal bearing system for the various offset factors δ = 0.8,1.0, and 1.2. The wear caused on the bearing surface due to the transient (start/stop) operations has been modeled using Dufrane’s wear model. The modified Reynolds equation governing the flow of lubricant in the clearance space of a three-lobe multirecess worn hybrid journal bearing system along with both aligned and misaligned conditions of journal has been solved using an iterative scheme based on FEM. The influence of offset factor (δ), the wear depth parameter (δ¯w), and journal misalignment factors (σ¯,δ¯) on the performance of the three-lobe three-pocket hybrid journal bearing and three-pocket circular hybrid journal bearing system have been investigated. The results have been presented for the capillary compensated three-lobe three-pocket hybrid journal bearing system. The simulated results suggest that a bearing with a higher value of offset factor (δ>1) provides better static and dynamic performance characteristics as compared with a three-pocket circular journal bearing but the bearing with offset factor (δ < 1) is predominantly affected by the wear defect and misalignment of journal. The numerically simulated results suggest that the wear defect and offset factors significantly affect the bearing performance. Therefore, it becomes imperative to account for the influence of wear and offset factors during the design process so as to generate accurate data of bearing performance. The numerically simulated results have been presented in terms of maximum fluid-film pressure, minimum fluid-film thickness, lubricant flow rate, direct fluid-film stiffness, damping coefficients, and stability threshold speed margin. The present study demonstrates that the performance of bearing is significantly affected by wear along with both aligned and misaligned conditions of journal and the loss is partially compensated by keeping the offset factor δ>1.

Performance Analysis of a Nonrecessed Hybrid Conical Journal Bearing Compensated With Capillary Restrictors

2015 ◽  
Vol 138 (1) ◽  
Author(s):  
Prashant G. Khakse ◽  
Vikas M. Phalle ◽  
S. S. Mantha
Keyword(s):  
Performance Analysis ◽  
Film Thickness ◽  
Journal Bearing ◽  
Fluid Film ◽  
Load Parameter ◽  
Radial Load ◽  
Wide Range ◽  
Bearing Stiffness ◽  
Fluid Film Thickness ◽  
Film Stiffness

The present paper deals with the performance analysis of a nonrecessed hole-entry hydrostatic/hybrid conical journal bearing with capillary restrictors. Finite element method has been used for solving the modified Reynolds equation governing the flow of lubricant in the clearance space of journal and bearing. The hole-entry hybrid conical journal bearing performance characteristics have been depicted for a wide range of radial load parameter (W¯r  = 0.25–1.5) with uniform distribution of holes at an angle of 30 deg in the circumferential direction. The numerically simulated results have been presented in terms of maximum fluid film pressure, minimum fluid film thickness, lubricant flow rate, direct fluid film stiffness coefficients, direct fluid film damping coefficients, and stability threshold speed. However, the proposed investigation of nonrecess hole-entry hybrid conical journal bearing shows important performance for bearing stiffness and minimum fluid film thickness at variable radial load and at given operating speed.

Influence of Wear on the Performance of Multirecess Hydrostatic Journal Bearing Operating With Micropolar Lubricant

2010 ◽  
Vol 132 (2) ◽  
Author(s):  
E. Rajasekhar Nicodemus ◽  
Satish C. Sharma
Keyword(s):  
Journal Bearing ◽  
Dynamic Performance ◽  
Flow Equation ◽  
Performance Characteristics ◽  
Wear Depth ◽  
Damping Coefficients ◽  
Load Line ◽  
Wide Range ◽  
Load Arrangement ◽  
Stiffness And Damping

The objective of the present work is to study theoretically the influence of wear on the performance of four-pocket capillary-compensated hydrostatic journal bearing operating with micropolar lubricant. In the present study, the lubricant containing additives and contaminants is modeled as micropolar fluid. The modified Reynolds equation for micropolar lubricant is solved using finite element method along with capillary restrictor flow equation as a constraint together with appropriate boundary conditions. The performance characteristics of a capillary-compensated four-pocket worn hydrostatic journal bearing operating with micropolar lubricant have been presented for a wide range of values of nondimensional external load, wear depth parameter, and micropolar parameters. The simulated results have also been presented for two different loading arrangements. In arrangement I, the load line acts through centers of the pockets, whereas in arrangement II, the load line bisects the land between two pockets. The simulated results suggest that a bearing lubricated with lubricant having higher micropolar effect has better static and dynamic performance characteristics as compared with Newtonian lubricant but the bearing lubricated with lubricant having higher micropolar effect is predominantly affected by the wear vis a vis static characteristics parameters as compared with Newtonian lubricant for both loading arrangements. However, in the case of stiffness and damping coefficients, loading arrangement II shows a significant higher enhancement in the value of direct stiffness and damping coefficients in z-direction due to micropolar effect as compared with load arrangement I. And also, the effect of wear on stiffness and damping coefficients in z-direction for bearing operating with micropolar lubricant is of same order as Newtonian lubricant for the loading arrangement II. A similar behavior is observed for the case of stiffness and damping coefficients in x-direction for loading arrangement I.

Theoretical Studies of a Continuously Adjustable Hydrodynamic Fluid Film Bearing

2001 ◽  
Vol 124 (1) ◽  
pp. 203-211 ◽  
Author(s):  
J. K. Martin ◽  
D. W. Parkins
Keyword(s):  
Film Thickness ◽  
Reynolds Equation ◽  
Solution Procedure ◽  
Fluid Film ◽  
Theoretical Studies ◽  
Analysis Model ◽  
Operating Characteristics ◽  
Hydrodynamic Bearing ◽  
Wide Range ◽  
Fluid Film Thickness

Principles of a continuously adjustable hydrodynamic bearing are described together with an analysis model for studying its theoretical performance. The model included an expanded form of the governing Reynolds equation which took account of non-uniform variations in the fluid film thickness. A solution procedure was devised whereby for a given set of adjustment conditions, simultaneously converged fields of fluid film thickness, temperature, viscosity and pressure would result, together with oil film forces. A wide range of operating characteristics were studied with results predicting advantages and benefits over conventional hydrodynamic bearings.

Analysis of Multirecess Hydrostatic Journal Bearing Operating With Micropolar Lubricant

2009 ◽  
Vol 131 (2) ◽  
Author(s):  
Suresh Verma ◽  
Vijay Kumar ◽  
K. D. Gupta
Keyword(s):  
Reynolds Equation ◽  
Theoretical Study ◽  
Journal Bearing ◽  
Journal Bearings ◽  
Performance Characteristics ◽  
Constant Flow ◽  
The Finite Element Method ◽  
Lubricant Flow ◽  
Wide Range ◽  
Flow Valve

This paper presents a theoretical study of the performance characteristics of a constant flow valve compensated multirecess hydrostatic journal bearings operating with micropolar lubricant. The finite element method and iterative procedure have been used to solve the modified Reynolds equation governing the micropolar lubricant flow in the bearing. The performance characteristics are presented for a wide range of nondimensional load, lubricant flow, and micropolar parameters. It has been observed that the micropolar parameters significantly influence the performance characteristics of the bearing.

Finite element analysis of multirecess hybrid spherical journal bearing system

2019 ◽  
Vol 234 (11) ◽  
pp. 1798-1821
Author(s):  
Adesh K Tomar ◽  
Satish C Sharma
Keyword(s):  
Finite Element ◽  
Journal Bearing ◽  
Design Guidelines ◽  
Numerical Results ◽  
Fluid Film ◽  
Frictional Torque ◽  
Element Analysis ◽  
Fluid Film Thickness ◽  
Film Stiffness ◽  
Bearing System

The present work deals with finite element method analysis of a multirecess hybrid spherical journal bearing system. The governing equations have been discretized using Galerkin’s technique and are solved simultaneously using a suitable iterative technique. The effect of span angle on the static and dynamic behavior of a hybrid spherical journal bearing compensated with membrane restrictor is investigated in the present work. Numerical results indicate that larger values of span angle provide enhanced value of minimum fluid-film thickness [Formula: see text], reduced lubricant flow requirement [Formula: see text], and higher value of frictional torque [Formula: see text]. Further, the results have been compared with a correspondingly similar capillary-compensated bearing. The comparison of numerically results demonstrates that the value of direct fluid-film stiffness coefficient [Formula: see text] could be 45.90% higher than that of correspondingly similar capillary-compensated bearing. The numerical results presented in this work may be useful as design guidelines for a recessed hybrid spherical journal bearing.

A Comparative Thermal Analysis of Slot-Entry and Hole-Entry Hybrid Journal Bearings Lubricated With Non-Newtonian Lubricant

2010 ◽  
Vol 132 (4) ◽  
Author(s):  
H. C. Garg ◽  
Vijay Kumar ◽  
H. B. Sharda
Keyword(s):  
Reynolds Equation ◽  
Energy Equation ◽  
Journal Bearing ◽  
Flow Equation ◽  
Journal Bearings ◽  
Constant Flow ◽  
Viscosity Variation ◽  
Bearing System ◽  
Flow Valve ◽  
Newtonian Behavior

The effect of viscosity variation due to temperature rise and non-Newtonian behavior of the lubricant on the performance of hole-entry and slot-entry hybrid journal bearings system is the focus of this investigation. The performance characteristics of nonrecessed hybrid journal bearings operating with different flow controlling devices, i.e., constant flow valve, capillary, orifice, and slot restrictors, have been compared. Finite element method has been used to solve the Reynolds equation governing the flow of lubricant in the bearing clearance space along with the restrictor flow equation, energy equation and conduction equation using suitable iterative technique. The non-Newtonian lubricant has been assumed to follow the cubic shear stress law. The results indicate that variation in viscosity due to rise in temperature and non-Newtonian behavior of the lubricant affects the performance of nonrecessed hybrid journal bearing system quite significantly. The results further indicate that bearing performance can be improved by selecting a particular bearing configuration in conjunction with a suitable compensating device.

A study on performance of slot entry hybrid journal bearing considering effect of surface irregularities

2018 ◽  
Vol 70 (6) ◽  
pp. 1094-1109 ◽  
Author(s):  
Krishnkant Sahu ◽  
Satish C. Sharma
Keyword(s):  
Journal Bearing ◽  
Three Dimensional ◽  
Fluid Film ◽  
Element Formulation ◽  
Content Type ◽  
Lubricant Flow ◽  
Surface Irregularities ◽  
Order Of Magnitude ◽  
Fluid Film Thickness ◽  
Film Stiffness

PurposeThis study aims to deal with the performance of symmetric/asymmetric slot entry hybrid journal bearing system considering the effect of three dimensional irregularities in the analysis.Design/methodology/approachThe asperity profile of three-dimensional irregularities has been modeled in both circumferential and axial directions. To compute the bearing performance characteristics parameter, finite element formulation of governing Reynolds equation has been derived using Galerkin’s technique.FindingsBased on the numerically simulated results, it has been observed that the three-dimensional irregularities enhance the value of minimum fluid film thickness (h̄min), lubricant flow (Q̄) and fluid film damping coefficients (C̄11,C̄22) approximately by order of magnitude of 24-26, 43-51 and 18-66 per cent, respectively, for the case of asymmetric slot entry configuration. Whereas, the values of fluid film stiffness coefficients (S̄11,S̄22) and threshold speed (ω̄th) reduces approximately by order of 1-6 and 0-3 per cent, respectively, for the case of symmetric slot entry configuration.Originality/valueThe present paper describes that the influence of three-dimensional irregularities on bearing surface on the performance of slot entry hybrid journal bearing is original in literature gaps. The numerically simulated results presented in this study are expected to be quite useful to the bearing designers.

Stability Margin of Hybrid Journal Bearing: Influence of Thermal and Elastic Effects

2004 ◽  
Vol 126 (3) ◽  
pp. 630-634 ◽  
Author(s):  
Vijay Kumar ◽  
Satish C. Sharma and ◽  
S. C. Jain
Keyword(s):  
Temperature Rise ◽  
Journal Bearing ◽  
Stability Margin ◽  
Fluid Film ◽  
Elasticity Equations ◽  
Fluid Film Thickness ◽  
The Stability ◽  
Coupled Solution ◽  
Bearing System ◽  
Selection Of

This paper deals with the stability margin of a constant flow valve compensated hole-entry hybrid journal bearing system considering bearing flexibility and variation of viscosity due to temperature rise of the lubricant. The journal temperature is computed on the basis of average fluid-film temperature and axisymmetric isothermal element is assumed. The coupled solution of Reynold’s, energy, conduction, and elasticity equations is obtained using finite element method. The performance of a symmetric and asymmetric hole-entry hybrid journal bearing configurations is studied. The results presented in the study indicate that the bearing flexibility and temperature rise of the lubricant fluid-film affects the performance of the hole-entry hybrid journal bearing system quite significantly and proper selection of restrictor design parameter is quite useful in maintaining the fluid film thickness and threshold speed of the journal.

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