Prediction of Leak Rates Through Porous Materials Using Analytical and Numerical Approaches

Author(s):  
Ali Salah Omar Aweimer ◽  
Abdel-Hakim Bouzid ◽  
Zijian Zhao

Characterizing the permeation performance of nano-porous material is an initial step towards predicting micro-flows and achieving acceptable designs in sealing and filtration applications. The present study deals with analytical, numerical, and experimental studies of gaseous leaks through soft packing materials. The paper presents a new analytical model to accurately predict and correlate gaseous leak rates through nano-porous materials. The analytical prediction is done with a model of fluid flow through capillaries of an exponentially varying section. Based on Navier-Stokes equations with different flow regimes, the analytical model is used to predict gaseous flow rates through soft packing materials. In addition, for comparison, computational fluid dynamic modelling using CFX software is used to estimate the flow rate of compression packing ring materials assuming the fluid flow to follow Darcy’s law. Helium gas is used as a reference gas to characterize the porosity parameters. The analytical and CFX numerical leak predictions are compared to leak rates measured experimentally using different gas types (Helium, Nitrogen, Air, and Argon) at different pressures and gland stresses. The packing material is subjected to different compression stress levels in order to change its porosity.

2020 ◽  
Vol 6 (2) ◽  
Author(s):  
Ali Salah Omar Aweimer ◽  
Abdel-Hakim Bouzid ◽  
Zijian Zhao

Abstract Characterizing the permeation performance of nanoporous material is an initial step toward predicting microflows and achieving acceptable designs in sealing and filtration applications. This study deals with analytical, numerical, and experimental studies of gaseous leaks through soft packing materials subjected to nonuniform axial compression in valve stuffing boxes. A new analytical model that accurately predicts gaseous leak rates through nanoporous packing materials assumed made of capillaries having an exponentially varying section. Based on Navier–Stokes equations with the first-order velocity slip condition for tapered cylinder capillaries, the analytical model is used to estimate gas flow through soft packing materials. In addition, computational fluid dynamic modeling using cfx software is used to test its capacity to estimate the permeation of compression packing ring materials assuming the fluid flow to follow Darcy's law. Helium gas is used as a reference gas in the experiments to characterize the porosity parameters. The analytical and cfx numerical leak predictions are compared to leak rates measured experimentally using different gas types (helium, nitrogen, air, and argon) at different pressures and gland stresses. The analytical and numerical models account for the porosity change with the stem axial distance because the packing ring set is subjected to an exponentially varying radial compression. The predictions from analytical model are in close agreement with the cfx model and in better agreement with experimental measurements.


2021 ◽  
Author(s):  
Robert Benham ◽  
Fayyaz Rehman

Additive Manufacturing (AM) offers a range of possibilities in fluid flow research. An existing 2.5 m open channel fluid flow experiment contains a set of standard weirs which are limited in design. This research will compare experimental AM weirs (e.g. labyrinth, piano, catenary), that would not be possible on some laser-cut polymer or machined aluminium weirs. Due to the bespoke complex nature of weirs’ design other manufacturing methods would be too expensive and impossible to use. AM technology allows a cost-effective solution for progressive design modifications to be implemented throughout investigations. This paper will highlight comparisons made between a range of AM produced weirs in terms of flow rate, fluid velocity profile, water level height and discharge coefficient. Computation fluid dynamic modelling (CFD) will also be used to verify, analyse, and compare results. Based on the experimental results and verification, the paper will also discuss the suitability of application of AM techniques in fluid flow analysis.


Metals ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 574
Author(s):  
Ana Vafadar ◽  
Ferdinando Guzzomi ◽  
Kevin Hayward

Air heat exchangers (HXs) are applicable in many industrial sectors because they offer a simple, reliable, and cost-effective cooling system. Additive manufacturing (AM) systems have significant potential in the construction of high-efficiency, lightweight HXs; however, HXs still mainly rely on conventional manufacturing (CM) systems such as milling, and brazing. This is due to the fact that little is known regarding the effects of AM on the performance of AM fabricated HXs. In this research, three air HXs comprising of a single fin fabricated from stainless steel 316 L using AM and CM methods—i.e., the HXs were fabricated by both direct metal printing and milling. To evaluate the fabricated HXs, microstructure images of the HXs were investigated, and the surface roughness of the samples was measured. Furthermore, an experimental test rig was designed and manufactured to conduct the experimental studies, and the thermal performance was investigated using four characteristics: heat transfer coefficient, Nusselt number, thermal fluid dynamic performance, and friction factor. The results showed that the manufacturing method has a considerable effect on the HX thermal performance. Furthermore, the surface roughness and distribution, and quantity of internal voids, which might be created during and after the printing process, affect the performance of HXs.


Author(s):  
Eiman B Saheby ◽  
Xing Shen ◽  
Anthony P Hays ◽  
Zhang Jun

This study describes the aerodynamic efficiency of a forebody–inlet configuration and computational investigation of a drone system, capable of sustainable supersonic cruising at Mach 1.60. Because the whole drone configuration is formed around the induction system and the design is highly interrelated to the flow structure of forebody and inlet efficiency, analysis of this section and understanding its flow pattern is necessary before any progress in design phases. The compression surface is designed analytically using oblique shock patterns, which results in a low drag forebody. To study the concept, two inlet–forebody geometries are considered for Computational Fluid Dynamic simulation using ANSYS Fluent code. The supersonic and subsonic performance, effects of angle of attack, sideslip, and duct geometries on the propulsive efficiency of the concept are studied by solving the three-dimensional Navier–Stokes equations in structured cell domains. Comparing the results with the available data from other sources indicates that the aerodynamic efficiency of the concept is acceptable at supersonic and transonic regimes.


2014 ◽  
Vol 493 ◽  
pp. 80-85 ◽  
Author(s):  
C.L Siow ◽  
Jaswar ◽  
Efi Afrizal

Computational Fluid Dynamics (CFD) software is often used to study fluid flow and structures motion in fluids. The CFD normally requires large size of arrays and computer memory and then caused long execution time. However, Innovation of computer hardware such as multi-cores processor provides an alternative solution to improve this programming performance. This paper discussed loop parallelize multi-cores processor for optimization of sequential looping CFD code. This loop parallelize CFD was achieved by applying multi-tasking or multi-threading code into the original CFD code which was developed by one of the authors. The CFD code was developed based on Reynolds Average Navier-Stokes (RANS) method. The new CFD code program was developed using Microsoft Visual Basic (VB) programming language. In the early stage, the whole CFD code was constructed in a sequential flow before it is modified to parallel flow by using VBs multi-threading library. In the comparison, fluid flow around the hull of round-shaped FPSO was selected to compare the performance of both the programming codes. Besides, executed results of this self-developed code such as pressure distribution around the hull were also presented in this paper.


2016 ◽  
Vol 792 ◽  
pp. 5-35 ◽  
Author(s):  
Giuseppe A. Zampogna ◽  
Alessandro Bottaro

The interaction between a fluid flow and a transversely isotropic porous medium is described. A homogenized model is used to treat the flow field in the porous region, and different interface conditions, needed to match solutions at the boundary between the pure fluid and the porous regions, are evaluated. Two problems in different flow regimes (laminar and turbulent) are considered to validate the system, which includes inertia in the leading-order equations for the permeability tensor through a Oseen approximation. The components of the permeability, which characterize microscopically the porous medium and determine the flow field at the macroscopic scale, are reasonably well estimated by the theory, both in the laminar and the turbulent case. This is demonstrated by comparing the model’s results to both experimental measurements and direct numerical simulations of the Navier–Stokes equations which resolve the flow also through the pores of the medium.


1998 ◽  
Vol 70 (6) ◽  
pp. 1163-1168 ◽  
Author(s):  
C. Delalondre ◽  
Alain Bouvier ◽  
Ange Caruso ◽  
Namane Méchitoua ◽  
O. Simonin ◽  
...  

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