Modelling of Energy Accumulation in Belt Conveyor Systems Under Faulty Conditions

Author(s):  
Antonio Carlo Bertolino ◽  
Gabriele Lombardi ◽  
Stefano Mauro ◽  
Massimo Sorli

Abstract The consideration of potential energy stored in a system is paramount to carry on safe maintenance operations of mechanical system. In particular, this paper concentrates on the elastic energy accumulation occurring in a belt conveyor system ensuing a seizure of one of the pulleys owing to, for example, dirt and spilled bulk material accumulation in the belt inlet zone. The hazard of considering the system completely discharged just because the electrical supply cut off and the effect of such an energy storage are investigated by means of a lumped mass dynamic mathematical model. It allows time variable operating conditions to be considered, as well as starting and stopping phases transients. Standard maintenance operations are simulated, and the effect of stored energy sudden release investigated.

Author(s):  
Craig A. Wheeler

The primary function of idler rolls in a belt conveyor system is to support the conveyor belt along its length. Predicting the cumulative resistance of idler rolls is vitally important in calculating the belt tension and therefore power requirements of a system, particularly on long overland conveyors where there are typically more than one thousand idler rolls per kilometer of belt. The rotating resistance occurs due to the friction of the rolling elements in the bearings, the viscous drag of the lubricant, and the friction of the contact lip seals. This paper provides theoretical methods to calculate each component of the rotating resistance and describes an apparatus designed to measure this resistance force under simulated operating conditions.


2011 ◽  
Vol 101-102 ◽  
pp. 755-758 ◽  
Author(s):  
Chun Sheng Yang

Belt conveyors are the major equipments for bulk material transportation.This paper analyses the static and dynamic behaviours of the belt, and establishes the dynamic elastic modulus. By analyzing the characteristics of the Kelvin and Maxwell viscoelastic model, the former is selected as the conveyor belt model as it can more realistically reflect the mechanical characteristics of the conveyor system. This paper introduces the development of the belt conveyor, and analyzes the current research situation at home and abroad.


2014 ◽  
Vol 556-562 ◽  
pp. 4163-4166
Author(s):  
Bo Zhang

Belt conveyor system for bulk material in large plants usually needs amounts of transfer station, which are one of most important dust generation areas. The dust generation mechanism of transfer station is that bulk material dropping down from high site causes air flow and small particle material move with air. The skirtboard of transfer station can restrain dust to some extent through airproofing its flow. Gas-solid flow in transfer station is simulated with Computational Fluid Dynamics (CFD) method in this paper. Based on the simulation results of traditional rectangular skirtboard, an optimized skirtboard is proposed. Contrast of two plans’ simulation results indicates that the new one can restrain dust obviously, which is significant for material saving and environment protecting.


2013 ◽  
Vol 561 ◽  
pp. 255-259 ◽  
Author(s):  
Wei Feng Zhang ◽  
Chuan Sheng Wang ◽  
Fu Xia Zhang

Abstract. The tubular belt conveyor system is one of the most widely-used deferent manners in bulk material. It is a relatively important continuous deferent manners in modern intensive production, widely applied in metallurgy, coal, building materials and other different industries. The belt conveyor has advantages in long distance convey, large conveying volume, high efficiency, with simple structure. Now with the development of the machinery manufacturing technology, rubber industry and the requirements of the environmental aspects, the new type tubular belt type conveyor has obtained unanimous approval, and possessed vast vista in application and use value


2020 ◽  
Vol 68 (1) ◽  
pp. 48-58
Author(s):  
Chao Liu ◽  
Zongde Fang ◽  
Fang Guo ◽  
Long Xiang ◽  
Yabin Guan ◽  
...  

Presented in this study is investigation of dynamic behavior of a helical gear reduction by experimental and numerical methods. A closed-loop test rig is designed to measure vibrations of the example system, and the basic principle as well as relevant signal processing method is introduced. A hybrid user-defined element model is established to predict relative vibration acceleration at the gear mesh in a direction normal to contact surfaces. The other two numerical models are also constructed by lumped mass method and contact FEM to compare with the previous model in terms of dynamic responses of the system. First, the experiment data demonstrate that the loaded transmission error calculated by LTCA method is generally acceptable and that the assumption ignoring the tooth backlash is valid under the conditions of large loads. Second, under the common operating conditions, the system vibrations obtained by the experimental and numerical methods primarily occur at the first fourth-order meshing frequencies and that the maximum vibration amplitude, for each method, appears on the fourth-order meshing frequency. Moreover, root-mean-square (RMS) value of the acceleration increases with the increasing loads. Finally, according to the comparison of the simulation results, the variation tendencies of the RMS value along with input rotational speed agree well and that the frequencies where the resonances occur keep coincident generally. With summaries of merit and demerit, application of each numerical method is suggested for dynamic analysis of cylindrical gear system, which aids designers for desirable dynamic behavior of the system and better solutions to engineering problems.


Author(s):  
И.В. Бачериков ◽  
Б.М. Локштанов

При проектировании открытых и закрытых хранилищ измельченных сыпучих материалов древесных материалов, таких как щепа и опилки, большое значение имеет угол естественного откоса (статический и динамический) этих материалов. В технической литературе приводятся противоречивые сведения о величине этих углов, что приводит к ошибкам при проектировании складов. В справочных данных не учитываются условия, в которых эксплуатируются емкости для хранения сыпучих материалов, свойства и состояние этих сыпучих материалов. В свою очередь, ошибки при проектировании приводят к проблемам (зависание, сводообразование, «затопление» и т. д.) и авариям при эксплуатации бункеров и силосов на производстве. В статье представлены сведения, посвященные влиянию влажности и температуры на угол естественного откоса сыпучих материалов. На основании лабораторных и натурных экспериментов, проведенных с помощью специально разработанных методик и установок, была скорректирована формула для определения углов естественного откоса (статического и динамического) для измельченных древесных материалов в зависимости от их фракционного и породного состава, влажности (абсолютной и относительной) и температуры. При помощи скорректированной формулы можно определить угол естественного откоса древесных сыпучих материалов со среднегеометрическим размером частицы от 0,5 мм до 15 мм (от древесной пыли до технологической щепы) в различных производственных условиях. Статья может быть полезна проектировщикам при расчете угла наклона граней выпускающей воронки бункеров и силосов предприятий лесной отрасли и целлюлозо-бумажной промышленности. In the design of open and closed storage warehouses chopped wood materials for bulk materials such as wood chips and sawdust, great importance has an angle of repose (static and dynamic) of these materials. In the technical literature are conflicting reports about the magnitude of these angles, which leads to errors in the design of warehouses. In the referencesdoes not take into account the conditions under which operated capacities for storage of bulk materials, and properties and condition of the bulk material. The design errors lead to problems (hanging, arching, «flooding», etc.) and accidents in the operation of hoppers and silos at the mills. The article provides information on the impact of humidity and temperature on the angle of repose of granular materials. On the basis of laboratory and field experiments, conducted with the help of specially developed techniques and facilities has been adjusted formula for determining the angle of repose (static and dynamic) for the shredded wood materials depending on their fractional and species composition, humidity (absolute and relative) and temperature. It is possible, by using the corrected formula, to determine the angle of repose of loose wood materials with average particle size of from 0.5 mm to 15 mm (wood dust to pulpchips) in various operating conditions. The article can be helpful to designers in the calculation of the angle of inclination of the funnel faces produces bunkers and silos forest industries and pulp and paper industry.


2020 ◽  
Vol 13 (1) ◽  
pp. 35-40
Author(s):  
Yongbin Zhang ◽  
Huansheng Cheng ◽  
Junyan Wang

Background: As a successive part, the paper introduces the second mode of abnormal hydrodynamic thrust slider bearings with divergent surface separations registered in the patents, where the boundary slippage is artificially designed both on the stationary surface in the inlet zone and on the whole moving surface. Objective : To introduce a second method for artificially designing the boundary slippage for the formation of abnormal hydrodynamic thrust slider bearings. Methods: The analytical results are presented for the introduced bearings. The performances of the bearings are demonstrated. Result: : In appropriate operating conditions, the introduced bearings can have considerable loadcarrying capacities with low friction coefficients on the scales 10-3 or 10-4. With the weakening of the boundary slippage on the moving surface, the load-carrying capacities of the bearings are all increased, while the friction coefficients of the bearings are all reduced. Conclusion: When the boundary slippage is present both on the stationary surface in the bearing inlet zone and on the whole moving surface, abnormal hydrodynamic thrust slider bearings can be designed with the surface separation in the bearing inlet zone lower than that in the bearing outlet zone. The performances of these bearings are quite satisfactory.


2011 ◽  
Vol 127 ◽  
pp. 295-299 ◽  
Author(s):  
Yong Cun Guo ◽  
Gang Cheng ◽  
Kun Hu ◽  
Zhu Fen Wang

Belt conveyor is widely used in mine, coal, chemical industry, ports, and power plants. It’s one of the significant devices of continuous conveyor. Roller is a crucial component with regard to belt conveyor system, which supports belts and cargos. In the design of the belt conveyor, a third of major consumption went into rollers. The critical consideration for minimum cost, which including operating, manufacturing, maintenance expenditure, is the selection of idler spacing. For optimization purposes, the optimum pitch between the rollers is regard as more decisive variable, especially for minimizing consumption and reducing rollers’ number than other various factors. This paper discusses the idler spacing to proceed from original technical first, secondly analyzes the effective factors in detail and then deduces rational arrangement mathematical expressions of idler spacing. Simultaneously, combining with the corresponding parameter, we draw up the hierarchical layout figure of idler spacing distribution through the calculation expression. It’s the optimal option of idler spacing that providing an outstanding reference in the actual production.


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