A Novel Concept for Air Removal in Two-Phase Immersion Cooling Systems

2021 ◽  
Author(s):  
Eric Peterson ◽  
Seth Morris ◽  
Husam Alissa ◽  
Nicholas Keehn ◽  
Bharath Ramakrishnan ◽  
...  
Keyword(s):  
Film Thickness ◽  
Scale Model ◽  
Two Phase ◽  
Cooling Systems ◽  
Cooling Fluid ◽  
Immersion Cooling ◽  
Schlieren Photography ◽  
Novel Concept ◽  
Air Removal ◽  
Average Film Thickness

Abstract A 10 kW scale model of a decoupled immersion cooling rig is constructed in order to serve as a testbed for immersion cooling, using 3M FC3284 dielectric cooling fluid. A species separator is constructed and demonstrates an ability to remove air from the flowfield before the condensable gases enter the condenser vessel, verified with Schlieren photography. The condenser underperformed significantly compared to initial sizing calculations using the NTU method, and film thickness of FC3284 liquid on the surface of the condenser was determined to be the cause due to low thermal conductivity of the liquid. The average film thickness on the surface of the condenser is calculated. In addition to the performance detriment of the film, air is also shown to reduce the condenser’s performance. The height of a transient stratification line is measured and compared against condenser power. Condenser efficacy losses are large and variable based on the concentration of air in the condenser vessel. A low vs high-mounted boiler is investigated. The mounting of the boiler has an effect on how much vapor is lost during a maintenance event. Finally, a comparison of the test rig’s overall cooling efficiency is made with various air-cooled datacenters by tracking energy consumption to cool a given IT load. This also translates to a reduction in carbon emissions.

scholarly journals Evaluation of a vertical downward water film thickness using visualization and image recognition techniques

2020 ◽  
Vol 21 (1) ◽  
pp. 1-13
Author(s):  
Edgar Fernando Larrainzar Solís ◽  
José Javier Moctezuma Reyes ◽  
Florencio Sánchez Silva ◽  
Ignacio Carvajal Mariscal ◽  
Lino García Demedices
Keyword(s):  
Film Thickness ◽  
Liquid Film ◽  
High Speed ◽  
Water Film ◽  
Surface Characteristic ◽  
Turbulent Regime ◽  
Falling Film ◽  
Two Phase ◽  
Set Up ◽  
Average Film Thickness

The present work is focused on the experimental study of a vertical downward annular flow to determine the thickness and stability of a falling film water flow. For this purpose, it was designed and implemented an experimental set up to generate the annular two-phase flow pattern, provided with an injection head with a special geometry to induce a liquid film inside a cylinder. Due to the small dimensions, the film was visualized using a pulsated laser to illuminate the region and the pictures were taken with a high-speed camera. This technique allowed the determination of the falling film thickness by means of an algorithm to recognize image contours. In some of the studied cases, a concurrent air flow was injected in the center of the cylinder in order to evaluate its influence on the interfacial hydrodynamics of the liquid film. Average film thickness were obtained for different Reynolds numbers in different axial observation points, and it was observed that the liquid film annular area and the shape of the header to inject the water, are important factors for the surface characteristic and thickness of the film, and its stability as well. The experimental results show that the standard deviation increases in proportion to the average film thickness, especially in the turbulent regime.

scholarly journals CPU Overclocking: A Performance Assessment of Air, Cold Plates, and Two-Phase Immersion Cooling

2021 ◽  
pp. 1-1
Author(s):  
Bharath Ramakrishnan ◽  
Husam Alissa ◽  
Ioannis Manousakis ◽  
Robert Lankston ◽  
Ricardo Bianchini ◽  
...  
Keyword(s):  
Performance Assessment ◽  
Two Phase ◽  
Immersion Cooling ◽  
Cold Plates ◽  
A Performance

Measurement of Liquid Film Thickness in Micro Tube Annular Flow

2010 ◽  
Author(s):  
Hiroshi Kanno ◽  
Youngbae Han ◽  
Yusuke Saito ◽  
Naoki Shikazono
Keyword(s):  
Heat Transfer ◽  
Film Thickness ◽  
Liquid Film ◽  
Annular Flow ◽  
Liquid Film Thickness ◽  
Phase Flow ◽  
Two Phase ◽  
Micro Scale ◽  
Film Model ◽  
Annular Film

Heat transfer in micro scale two-phase flow attracts large attention since it can achieve large heat transfer area per density. At high quality, annular flow becomes one of the major flow regimes in micro two-phase flow. Heat is transferred by evaporation or condensation of the liquid film, which are the dominant mechanisms of micro scale heat transfer. Therefore, liquid film thickness is one of the most important parameters in modeling the phenomena. In macro tubes, large numbers of researches have been conducted to investigate the liquid film thickness. However, in micro tubes, quantitative information for the annular liquid film thickness is still limited. In the present study, annular liquid film thickness is measured using a confocal method, which is used in the previous study [1, 2]. Glass tubes with inner diameters of 0.3, 0.5 and 1.0 mm are used. Degassed water and FC40 are used as working fluids, and the total mass flux is varied from G = 100 to 500 kg/m2s. Liquid film thickness is measured by laser confocal displacement meter (LCDM), and the liquid-gas interface profile is observed by a high-speed camera. Mean liquid film thickness is then plotted against quality for different flow rates and tube diameters. Mean thickness data is compared with the smooth annular film model of Revellin et al. [3]. Annular film model predictions overestimated the experimental values especially at low quality. It is considered that this overestimation is attributed to the disturbances caused by the interface ripples.

Boiling Enhanced Lidded Server Packages for Two-Phase Immersion Cooling Using 3D Metal Printing and Metal Injection Molding Technologies

2021 ◽  
Author(s):  
Jimmy Chuang ◽  
Jin Yang ◽  
David Shia ◽  
Y L Li
Keyword(s):  
Injection Molding ◽  
High Performance ◽  
Heat Dissipation ◽  
Thermal Design ◽  
Metal Injection Molding ◽  
Electronic Packages ◽  
Two Phase ◽  
Immersion Cooling ◽  
Metal Printing ◽  
3D Metal Printing

Abstract In order to meet increasing performance demand from high-performance computing (HPC) and edge computing, thermal design power (TDP) of CPU and GPU needs to increase. This creates thermal challenge to corresponding electronic packages with respect to heat dissipation. In order to address this challenge, two-phase immersion cooling is gaining attention as its primary mode of heat of removal is via liquid-to-vapor phase change, which can occur at relatively low and constant temperatures. In this paper, integrated heat spreader (IHS) with boiling enhancement features is proposed. 3D metal printing and metal injection molding (MIM) are the two approaches used to manufacture the new IHS. The resultant IHS with enhancement features are used to build test vehicles (TV) by following standard electronic package assembly process. Experimental results demonstrated that boiling enhanced TVs improved two-phase immersion cooling capability by over 50% as compared to baseline TV without boiling enhanced features.

Measurement of Liquid Film Thickness for Annular Two-Phase HFC134a Gas-Liquid Ethanol Flow in the Vertical Tube

2021 ◽  
Author(s):  
Huacheng Zhang ◽  
Tutomo Hisano ◽  
Shoji Mori ◽  
Hiroyuki Yoshida
Keyword(s):  
Film Thickness ◽  
Liquid Film ◽  
Thin Liquid Film ◽  
Atmospheric Condition ◽  
Heating Surface ◽  
Operating Conditions ◽  
Liquid Film Thickness ◽  
Two Phase ◽  
Disturbance Waves ◽  
Analytical Approaches

Abstract Annular gas-liquid two-phase flows, such as the flows attached to the fuel rods of boiling water reactors (BWR), are a prevalent occurrence in industrial processes. At the gas-liquid interface of such flows, disturbance waves with diverse velocity and amplitude commonly arise. Since the thin liquid film between two successive disturbance waves leads to the dryout on the heating surface and limits the performance of the BWRs, complete knowledge of the disturbance waves is of great importance for the characterized properties of disturbance waves. The properties of disturbance waves have been studied by numerous researchers through extensive experimental and analytical approaches. However, most of the experimental data and analyses available in the literature are limited to the near atmospheric condition. In consideration of the properties of liquids and gases under atmospheric pressure which are distinct from those under BWR operating conditions (7 MPa, 285 °C), we employed the HFC134a gas and liquid ethanol whose properties at relatively low pressure and temperature (0.7 MPa, 40 °C) are similar to those of steam and water under BWR operating conditions as working fluids in a tubular test section having an inside diameter 5.0mm. Meanwhile, the liquid film thickness is measured by conductance probes. In this study, we report the liquid film thickness characteristics in a two-phase HFC134a gas-liquid ethanol flow. A simple model of the height of a disturbance wave was also proposed.

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