Pressure Fluctuations Around Steam Control Valve: Steam Experiments and CFD Calculations

Author(s):  
Ryo Morita ◽  
Fumio Inada

In some cases, a steam control valve (figure 1) in a power plant causes large vibrations in piping systems that can be attributed to pressure fluctuations generated in the valve under the partial-valve-opening (middle-opening) condition. For the maintenance and the management of the plant, the valve system needs to be improved to prevent the onset of hydrodynamic instabilities. However, in the case of the steam control valve, it is difficult to understand the flow characteristics in detail experimentally because the flow around the valve has a complex 3D structure and becomes supersonic (M>1). For these reasons, the details of the flow around the valve are not fully understood before, and CFD simulations are required to understand the underlying complex flow structure associated with the valve. In our previous researches, a mechanism of the pressure fluctuations in the middle opening condition, named “rotating pressure fluctuations”, were clarified and a suppression shape were developed by experiments and CFD calculations. However, as we used air as a working fluid in our previous researches instead of steam that is used in the power plant, we couldn’t consider effects of condensation and difference of change of the state quantities between air and steam. In this report, we have conducted steam experiments and CFD calculations by original code to clarify the effects of the difference of the fluids. As a result, in the middle opening condition, we have observed spike-type pressure fluctuations and their rotation in the experiment, and valve-attached flow and local high-pressure region in the CFD result. These results indicate the pressure fluctuations observed in steam experiments and CFDs are the same as rotating pressure fluctuations observced in air researches.

2005 ◽  
Vol 127 (4) ◽  
pp. 611-618 ◽  
Author(s):  
C. M. Su ◽  
D. Lee ◽  
R. Tran-Son-Tay ◽  
W. Shyy

The fluid flow through a stenosed artery and its bypass graft in an anastomosis can substantially influence the outcome of bypass surgery. To help improve our understanding of this and related issues, the steady Navier-Stokes flows are computed in an idealized arterial bypass system with partially occluded host artery. Both the residual flow issued from the stenosis—which is potentially important at an earlier stage after grafting—and the complex flow structure induced by the bypass graft are investigated. Seven geometric models, including symmetric and asymmetric stenoses in the host artery, and two major aspects of the bypass system, namely, the effects of area reduction and stenosis asymmetry, are considered. By analyzing the flow characteristics in these configurations, it is found that (1) substantial area reduction leads to flow recirculation in both upstream and downstream of the stenosis and in the host artery near the toe, while diminishes the recirculation zone in the bypass graft near the bifurcation junction, (2) the asymmetry and position of the stenosis can affect the location and size of these recirculation zones, and (3) the curvature of the bypass graft can modify the fluid flow structure in the entire bypass system.


Energies ◽  
2019 ◽  
Vol 12 (4) ◽  
pp. 669 ◽  
Author(s):  
Yu Song ◽  
Honggang Fan ◽  
Wei Zhang ◽  
Zhifeng Xie

As an important type of centrifugal pump, the double-suction pump has been widely used due to its high efficiency region and large flow rate. In the present study, the complex flow in volute of a double-suction centrifugal pump is investigated by numerical simulation using a re-normalization group (RNG) k-ε model with experimental validation. Axial flows are observed in volute near the impeller outlet and compared with four staggered angles. The net area-weighted average axial velocities decrease as the staggered angle increases. The axial flows are mainly caused by the different circumferential pressure distribution at the twin impeller outlet. The dominant frequencies of the axial velocities for different staggered angles are fBP and its harmonic. The pressure fluctuations in most regions of the volute are obtained by superimposing the pressure generated by the two impellers.


2010 ◽  
Vol 3 (1) ◽  
pp. 58-66
Author(s):  
Koichi Yonezawa ◽  
Yoshinori Terachi ◽  
Toru Nakajima ◽  
Yoshinobu Tsujimoto ◽  
Kenichi Tezuka ◽  
...  

2017 ◽  
Vol 139 (12) ◽  
Author(s):  
Farzam Mortazavi ◽  
Alireza Riasi ◽  
Ahmad Nourbakhsh

Adding back vanes to the rear shroud of centrifugal pumps is sometimes practiced in order to alleviate large axial forces. Effective design and flow characteristics of back vanes remain obscure due to lack of knowledge associated with experimental complexities in study of this area. In this study, various design parameters of the conventional noncurved rectangular back vanes are evaluated using computational fluid dynamics (CFD). Furthermore, the complex flow structure at the rear chamber of these pumps is illustrated and discussed with the advantage of CFD which is a highly costly and taxing job if one chooses to capture it using experimental methods. Effect of back vanes outer radius, width, clearance, thickness, vane angle, and number of vanes on pump characteristics and axial thrust has been investigated. New findings of this study show that back vanes are capable of canceling the axial thrust in a large range of flow rates without a penalty to the machine efficiency, provided that suitable design parameters are selected. In addition, the best efficiency point (BEP) will not be affected by usage of back vanes. The rear chamber’s flow pattern suggest that back vanes have a repumping effect causing increased pump head at longer back vane configurations.


Author(s):  
Ryo Morita ◽  
Fumio Inada ◽  
Michitsugu Mori ◽  
Kenichi Tezuka ◽  
Yoshinobu Tsujimoto

In some cases, a steam control valve in a power plant causes a large vibration of the piping system under partial valve opening. For rationalization of maintenance and management of a plant, it is favorable to optimize the valve geometry to prevent such vibration. However, it is difficult to understand the flow characteristics in detail only from experiments because the flow around a valve has a complex 3D structure and becomes supersonic (M>1). Therefore, it is useful to combine experiments and CFD (Computational Fluid Dynamics) for the clarification of the cause of vibration and optimization of valve geometry. In previous researches involving experiment and CFD calculation using “MATIS” code, we found that an asymmetric flow attached to the valve body (named “valve-attached flow”) occurs and pressure increases where the valve-attached flow collides with the flow from the opposite side under the middle opening condition. This high-pressure region rotates circumferentially (named “rotating pressure fluctuation”) and causes cyclic side load on the valve body. However, because we assumed the valve support is rigid, we cannot clarify the interaction between the rotating pressure fluctuation and the valve vibration when the valve stiffness is small. Thus, in this paper, we conducted flow-induced vibration experiments on a valve with a very weak support and investigated the characteristics of the vibration mode under the middle-opening condition. As a result, under the specific lift condition of the region where rotating pressure fluctuation occurs, lock-in phenomena between the rotating pressure fluctuation and the valve vibration occur and large-amplitude vibration can be seen.


2013 ◽  
Vol 572 ◽  
pp. 319-322
Author(s):  
Dong Yue Qu ◽  
Zhong Yuan Guo ◽  
Chong Liu

The instability flow in the control valve often lead to abnormal vibration, the valve wear and the valve stem destruction, also lead to pressure loss. The flow in the control valve show complex flow regime distribution and variation, it is a typical unsteady flow. Therefore, it is necessary to theoretical calculation and qualitative analyses the flow field of valve by the numerical simulation method. In this paper, we study on the axial force of valve stem that caused by the fluid pulsation pressure. Establishing the flow field model of the control valve, generating the computational grid through the pre-processor, using the CFD software to do discretized and solved, getting visualization graphics of the internal flow field. Study the changes of the flow characteristics according to different pressure ratio, getting the variation characteristic of axial force. Provide the basis for subsequent optimization and design of the low vibration control valve.


Author(s):  
Fabian Burmann ◽  
Jerome Noir ◽  
Stefan Beetschen ◽  
Andrew Jackson

AbstractMany common techniques for flow measurement, such as Particle Image Velocimetry (PIV) or Ultrasonic Doppler Velocimetry (UDV), rely on the presence of reflectors in the fluid. These methods fail to operate when e.g centrifugal or gravitational acceleration leads to a rarefaction of scatterers in the fluid, as for instance in rapidly rotating experiments. In this article we present two low-cost implementations for flow measurement based on the transit time (or Time of Flight) of acoustic waves, that do not require the presence of scatterers in the fluid. We compare our two implementations against UDV in a well controlled experiment with a simple oscillating flow and show we can achieve measurements in the sub-centimeter per second velocity range with an accuracy of $\sim 5-10\%$ ∼ 5 − 10 % . We also perform measurements in a rotating experiment with a complex flow structure from which we extract the mean zonal flow, which is in good agreement with theoretical predictions.


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