The Development of a Surface Crack in a Thick Vessel Under Ductile Tearing

2009 ◽  
Author(s):  
Osama Terfas ◽  
Bostjan Bezensek
Keyword(s):  
Crack Extension ◽  
Driving Forces ◽  
Ductile Crack ◽  
Ductile Tearing ◽  
Surface Flaws ◽  
Resistance Curves ◽  
The Mean ◽  
Surface Breaking Crack ◽  
Tearing Resistance ◽  
Leak Before Break

The development of the shape and size of a flaw in a pressure vessel is important in fitness-for-service evaluations such as leak-before-break. In this work finite element modelling is used to evaluate the mean stresses and the J-integral around a front of a surface-breaking flaw. These results show non-uniform constraint levels and crack driving forces around the crack front at large deformation levels, which contrast those at low deformation levels. A new procedure is developed to estimate the amount of ductile crack extension around a surface-breaking crack on the basis of ductile tearing resistance curves of deep and shallow cracked fracture mechanics samples. The procedure is applied to surface flaws to simulate ductile crack extension under ductile tearing and show the evolution of the initial flaw shape. Results show that both, initially semi-circular and initially semi-elliptical flaws develop towards the same shape in bending.

scholarly journals Evaluation of ductile tearing for API-5L X70 pipeline grade steel using SENT specimens

2015 ◽  
Vol 6 (3) ◽  
pp. 8
Author(s):  
Nicholas Ohms ◽  
Diego Belato Rosado ◽  
Wim De Waele
Keyword(s):  
Crack Growth ◽  
Crack Extension ◽  
Crack Growth Resistance ◽  
Fracture Surfaces ◽  
Edge Notch ◽  
Resistance Curves ◽  
Unloading Compliance ◽  
Inner Diameter ◽  
Tearing Resistance ◽  
Hardness Map

Pipelines in harsh environments may be subjected to large deformations. Classic stress-based design needs to be complemented with strain-based design. An important parameter in the design is the crack growth resistance. SENT testing (Single Edge Notch Tension) allows to determine the so-called material’s tearing resistance curve. Very recently the first standard on SENT testing, BS 8571:2014, has been published. SENT testing is however still subject to extensive research and different approaches with respect to eg. notch placement, crack extension measurement and analysis exist. In this paper two methods for calculating crack extension based on the unloading compliance procedure are used and compared, proving that they show little difference. This is performed on an API-5L X70 steel grade and this for different configurations, namely an inner diameter notch and a through thickness notch. The results showed little difference between the different configurations, although the inner diameter showed higher crack growth resistance. Furthermore, the results are compared to visual observations of the fracture surfaces and a hardness map. The fracture surfaces corresponded to the obtained resistance curves. However, no real correlation between the hardness map and the other results could be seen.

Determination of Ductile Tearing Resistance Curve in Weld Joints

2009 ◽  
Author(s):  
S. Marie ◽  
P. Gilles ◽  
P. Ould
Keyword(s):  
Welded Joints ◽  
Opening Displacement ◽  
Weak Point ◽  
Global Parameter ◽  
Ductile Tearing ◽  
Weld Joints ◽  
Resistance Curves ◽  
Reliable Solution ◽  
Tearing Resistance

Steels present in the ductile domain a tearing resistance which increase with the crack propagation up to the failure. This ductile tearing resistance is in general characterised with curves giving the variation of a global parameter (opening displacement at the crack tip δ, integral J) versus the crack extension Δa. These global approaches depend more or less on the specimen geometry and on the type of the imposed loading. Local approaches based on the description of the ductile tearing mechanisms provide reliable solution to the transferability problem (from the lab specimen to the component) but are complex and costly to use and are not codified. These problems get worse in the case of a weld joint where no standard is available for the measurement of their ductile tearing resistance. But the welded joints are often the weak point of the structure because of greater risk of defects, the heterogeneity of the microstructure of the weld, deformation along the interface between two materials with different yield stress (mismatch).... After briefly recalling the problems of transferability of the ductile tearing resistance curves obtained on lab specimen to the case of components, this article identifies the factors complicating the determination of the toughness in the welded joints and gives recommendations for the experimental determination of ductile tearing resistance curves of welded joints.

scholarly journals R-curve evaluation of pipeline girth welds using advanced measurement techniques

2014 ◽  
Vol 5 (1) ◽  
pp. 10
Author(s):  
Nick Geldhof ◽  
Joeri Van Iseghem ◽  
Matthias Verstraete ◽  
Stijn Hertelé ◽  
Koen Van Minnebruggen ◽  
...  
Keyword(s):  
Crack Extension ◽  
Measurement Techniques ◽  
Potential Drop ◽  
Image Correlation ◽  
Assessment Procedure ◽  
Full Field ◽  
Resistance Curves ◽  
Unloading Compliance ◽  
Girth Welds ◽  
Tearing Resistance

A strain-based flaw assessment procedure is recommended for girth welded pipelines subjected to large deformations. To evaluate the allowable defect dimensions, the tearing resistance needs to be characterized. This paper investigates the effect of weld metal strength mismatch on the resistance curve using Single Edge Notched Tension (SENT) specimens. Several advanced measurement techniques are applied during the tests in order to obtain a continuous measurement of crack extension and to visualize the deformation fields near the crack. The resistance curves are determined using a single specimen technique. The unloading compliance method and the potential drop method result in similar predictions of ductile crack extension, yielding similar resistance curves. Next to these measurements, the full field deformations are determined using digital image correlation. The experiments indicate that the position of the applied notch in the weld has the potential to influence the strain fields.

Ductile Crack Extension Analysis for X80 Bending Deformation Using Damage-Based Model

2014 ◽  
Author(s):  
Satoshi Igi ◽  
Mitsuru Ohata ◽  
Takahiro Sakimoto ◽  
Kenji Oi ◽  
Joe Kondo
Keyword(s):  
Plastic Strain ◽  
Simulation Model ◽  
Crack Growth ◽  
Crack Extension ◽  
Damage Model ◽  
Stress Triaxiality ◽  
Crack Growth Behavior ◽  
Ductile Crack ◽  
Ductile Crack Growth ◽  
Notch Tip

This paper presents experimental and analytical results focusing on the strain limit of X80 linepipe. Ductile crack growth behavior from a girth weld notch is simulated by FE analysis based on a proposed damage model and is compared with the experimental results. The simulation model for ductile crack growth accompanied by penetration through the wall thickness consists of two criteria. One is a criterion for ductile crack initiation from the notch-tip, which is described by the plastic strain at the notch tip, because the onset of ductile cracking can be expressed by constant plastic strain independent of the shape and size of the components and the loading mode. The other is a damage-based criterion for simulating ductile crack extension associated with damage evolution influenced by plastic strain in accordance with the stress triaxiality ahead of the extending crack tip. The proposed simulation model is applicable to prediction of ductile crack growth behaviors from a circumferentially-notched girth welded pipe with high internal pressure, which is subjected to tensile loading or bending (post-buckling) deformation.

Experimental Investigation of Ductile Tearing Properties for API X70 and X80 Pipeline Steels

2005 ◽  
Author(s):  
Mauri´cio Carvalho Silva ◽  
Eduardo Hippert ◽  
Claudio Ruggieri
Keyword(s):  
Pipeline Steel ◽  
Standard Procedure ◽  
Tensile Tests ◽  
Compact Tension ◽  
Propagation Path ◽  
Pipeline Steels ◽  
Ductile Tearing ◽  
Resistance Curves ◽  
Unloading Compliance ◽  
Fracture Specimens

This work presents an investigation of the ductile tearing properties for API 5L X70 and X80 pipeline steels using experimentally measured crack growth resistance curves (J-R curves). Testing of the pipeline steels employed compact tension (C(T)) fracture specimens to determine the J-R curves based upon the unloading compliance method using a single specimen technique in accordance with the ASTM E1820 standard procedure. Conventional tensile tests and Charpy V-Notch tests were also performed to determine the mechanical and impact properties for the tested materials. Severe splitting running parallel with the crack propagation path with varied lengths was observed in all tested fracture specimens, particularly for the API X80 material. The occurrence of splits makes the determination of JIc and resistance curves more difficult, as delamination of interfaces positioned normal to the crack front decreases the effective thickness of the test piece, inducing plane stress conditions deep inside the specimen. This experimental characterization provides additional toughness and mechanical data against which the general behavior of X70 and X80 class pipeline steel can be compared.

RSE-M - ASME XI - API 579: Comparison of Failure Assessment Diagrams (FAD)

2018 ◽  
Author(s):  
Claude Faidy
Keyword(s):  
Stress Intensity Factor ◽  
Stress Intensity ◽  
Elastic Stress ◽  
Short Review ◽  
The Other ◽  
Ductile Tearing ◽  
Reference Stress ◽  
Failure Assessment ◽  
Tearing Resistance ◽  
Applied Stresses

After a short review of the 3 Codes in term of flaw evaluation, this paper will consider the Failure Assessment Diagrams (FAD) proposed in each of them. The cracked components are evaluated by a dedicated diagram for margin evaluation of ductile tearing resistance of the components: the elastic stress intensity factor of the crack normalized by the toughness of the material on one axis and the applied stresses normalized by a Reference Stress in the other axis. The 2017 Edition of RSE-M Appendix 5.4 and 5.6, the 2017 Edition of ASME XI Appendix H and the 2016 Edition of API 579 Part 9 will be used in this first comparison.

Simulation of Ductile Tearing in a Dissimilar Material Weld up to Pipe Wall Break-Through

2010 ◽  
Author(s):  
Philippe Gilles ◽  
Alexandre Brosse ◽  
Moi¨se Pignol
Keyword(s):  
Crack Initiation ◽  
Crack Growth ◽  
Wall Thickness ◽  
Surface Crack ◽  
Pipe Wall ◽  
Ductile Crack ◽  
Pipe Wall Thickness ◽  
Ductile Tearing ◽  
Ductile Crack Growth ◽  
Computational Analyses

This paper presents ductile initiation calculations and growth simulations of a surface crack up to pipe wall breakthrough. For validation purpose, one of the two BIMET configurations is selected. The EC program BIMET has been carried out to analyze the ductile tearing behavior of DMWs through experiments and computational analyses. In the mock-up, the initial defect is an external circumferential defect located close to the weld-ferritic interface, with a depth of one third of the wall thickness. During the test, the crack extended up to two third of the pipe wall thickness. The aim of the study is to simulate the crack initiation and growth, to compare the results with the experimental records and to continue the ductile crack growth up to pipe wall break-through.

scholarly journals Increasing the mean grain size in copper films and features

2008 ◽  
Vol 23 (3) ◽  
pp. 642-662 ◽  
Author(s):  
K. Vanstreels ◽  
S.H. Brongersma ◽  
Zs. Tokei ◽  
L. Carbonell ◽  
W. De Ceuninck ◽  
...  
Keyword(s):  
Grain Size ◽  
Grain Growth ◽  
Driving Forces ◽  
Texture Evolution ◽  
Deposition Process ◽  
Interface Energy ◽  
Growth Mode ◽  
Copper Films ◽  
Mean Grain Size ◽  
The Mean

A new grain-growth mode is observed in thick sputtered copper films. This new grain-growth mode, also referred to in this work as super secondary grain growth (SSGG) leads to highly concentric grain growth with grain diameters of many tens of micrometers, and drives the system toward a {100} texture. The appearance, growth dynamics, final grain size, and self-annealing time of this new grain-growth mode strongly depends on the applied bias voltage during deposition of these sputtered films, the film thickness, the post-deposition annealing temperature, and the properties of the copper diffusion barrier layers used in this work. Moreover, a clear rivalry between this new growth mode and the regularly observed secondary grain-growth mode in sputtered copper films was found. The microstructure and texture evolution in these films is explained in terms of surface/interface energy and strain-energy density minimizing driving forces, where the latter seems to be an important driving force for the observed new growth mode. By combining these sputtered copper films with electrochemically deposited (ECD) copper films of different thickness, the SSGG growth mode could also be introduced in ECD copper, but this led to a reduced final SSGG grain size for thicker ECD films. The knowledge about the thin-film level is used to also implement this new growth mode in small copper features by slightly modifying the standard deposition process. It is shown that the SSGG growth mode can be introduced in narrow structures, but optimizations are still necessary to further increase the mean grain size in features.

Estimating J-R Curve From CVN Upper Shelf Energy and its Application

2016 ◽  
Author(s):  
Samarth Tandon ◽  
Ming Gao ◽  
Ravi Krishnamurthy ◽  
Richard Kania ◽  
Gabriela Rosca
Keyword(s):  
Fracture Resistance ◽  
Theoretical Background ◽  
Shelf Energy ◽  
Ductile Tearing ◽  
Failure Pressure ◽  
Tearing Instability ◽  
Integrity Management ◽  
Level 3 ◽  
Resistance Curves ◽  
Crack Resistance Curves

Accuracy in predictions of burst pressures for cracks in pipelines has significant impact on the pipeline integrity management decisions. One of the fracture mechanics models used for failure pressure prediction is API 579 Level 3 FAD ductile tearing instability analysis that requires J-R curves, i.e., crack resistance curves, for the assessment. However, J-R curves are usually unavailable for most pipelines. To overcome this technical barrier, efforts have been made to estimate the J-R curve indirectly from commonly available toughness data, such as the Charpy V-notched Impact Energy CVN values, by correlating the upper-shelf CVN value (energy) to the ductile fracture resistance J-R curve. In this paper, the theoretical background and studies made by various researchers on this topic are reviewed. Attempts made by the present study to establish correlations between CVN and J-R curves for linepipe materials are then presented. Application of this CVN-JR correlation to API 579 Level 3 FAD tearing instability assessment for failure pressure predictions is demonstrated with examples. The accuracy of the correlation is analyzed and reported.

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