Leak Rates of Gasses Through Packing Seals With Different Analytical Approaches

Author(s):  
Ali Salah Omar Aweimer ◽  
Abdel-Hakim Bouzid ◽  
Mehdi Kazeminia

Predicting leakage in packed stuffing boxes is a major engineering challenge to designers and end users. Due to the different working conditions and material products, the determination of the flow regime present in packing rings is not a straightforward task to predict. This paper presents a study on the ability of micro channel flow models to predict leak rates through packing rings made of soft materials such as graphite. A methodology based on the experimental characterization of the porosity parameters is developed to predict leak rates at different compression stress levels. Three different models are compared to predicate the leakage, where the diffusive and second order flow models are derived from Naiver-Stokes equations and incorporate the boundary conditions of an intermediate flow regime to cover the wide range of leak rate levels. The lattice model is based on porous media of packing rings as packing bed (Dp). The flow porosity parameters (Rc,Dp) of the micro channels assumed to simulate the leak paths present in the packing are obtained experimentally. The predicted leak rates from different gasses (He, N2, Ar) are compared to those measured experimentally, in which the set of packing rings is mainly subjected to different gland stresses and pressures.

Author(s):  
Abdel-Hakim Bouzid ◽  
Ali Salah Omar Aweimer

The prediction of leak rate through porous gaskets for different gases based on test conducted on a reference gas can prevent bolted joint leakage failure and save the industry a lot of money. This work gives a basic comparison between different gas flow models that can be used to predict leak rates through porous gasket materials. The ability of a model to predict the leak rate at the micro and nano levels in tight gaskets relies on its capacity to incorporate different flow regimes that can be present under the different working conditions. Four models based on Navier-Stokes equations and incorporate the boundary conditions of the appropriate flow regime considered. The first and second order slip, diffusivity and molecular flow models are used to predict and correlate leak rates of gases namely helium, nitrogen, SF6, methane, argon and air passing through three frequently used nanoporous gasket materials which are flexible graphite, PTFE and compressed fiber. The methodology is based on the determination experimentally of the porosity parameter (N and R) of the micro channels assumed to simulate the leak paths present in the gasket using helium as the reference gas. The predicted leak rates of different gases at the different stresses and pressure levels are confronted to the results obtained experimentally by measurements of leak rates using pressure rise and mass spectrometry techniques. The results show that the predictions depend on the type of flow regime that predominates. Nevertheless the second order slip model is the one that gives better agreements with the measured leaks in all cases.


Author(s):  
Ali Salah Omar Aweimer ◽  
Abdel-Hakim Bouzid ◽  
Mehdi Kazeminia

Leaking valves have forced shutdown in many nuclear power plants. The myth of zero leakage or adequate sealing must give way to more realistic maximum leak rate criterion in design of nuclear bolted flange joints and valve packed stuffing boxes. It is well established that the predicting leakage in these pressure vessel components is a major engineering challenge to designers. This is particularly true in nuclear valves due to different working conditions and material variations. The prediction of the leak rate through packing rings is not a straightforward task to achieve. This work presents a study on the ability of microchannel flow models to predict leak rates through packing rings made of flexible graphite. A methodology based on experimental characterization of packing material porosity parameters is developed to predict leak rates at different compression stress levels. Three different models are compared to predict leakage; the diffusive and second-order flow models are derived from Naiver–Stokes equations and incorporate the boundary conditions of an intermediate flow regime to cover the wide range of leak rate levels and the lattice model is based on porous media of packing rings as packing bed (Dp). The flow porosity parameters (N, R) of the microchannels assumed to simulate the leak paths present in the packing are obtained experimentally. The predicted leak rates from different gases (He, N2, and Ar) are compared to those measured experimentally in which the set of packing rings is mainly subjected to different gland stresses and pressures.


Author(s):  
Steven L McDougall ◽  
Mohammad Saberian ◽  
Cedric Briens ◽  
Franco Berruti ◽  
Edward W Chan

Monitoring the fluidization quality represents an operating challenge for many processes in which a liquid is sprayed into a gas-fluidized bed, such as fluid coking, fluid catalytic cracking, gas-phase polymerization, agglomeration and drying. Although the presence of liquid will generally have an adverse effect on fluidization, there are often strong incentives in operating with high liquid loadings. For the fluid coking process, for example, operating at lower reactor temperature increases yield and reduces emissions but increases the bed wetness, which may lead to local zones of poor mixing, local defluidization and a reduction in fluidization quality, compromising the reactor performance and stability. The objective of this study is to develop reliable methods to quantify the effects of liquids on fluidized beds.This study examined several methods to evaluate the fluidization quality. Each method was tested in a 3 m tall column, 0.3 m in diameter. Bed wetness was achieved with an atomized spray of various liquids, spanning a wide range of liquid properties.The introduction of liquid in a fluidized bed may result in the formation of wet agglomerates that settle at the bottom of the bed. The liquid may also spread on the particles, increasing their cohesivity and reducing the bed fluidity.Several experimental methods were developed to characterize the effect of liquids on fluidization. Some methods such as the falling ball velocity or the detection of micro-agglomeration from the entrainment of fine particles, are unaffected by agglomerates and detect only the change in bed fluidity. Other methods, such as deaeration or the determination of bubble size from the TDH, are affected by agglomerate formation and changes in bed fluidity.


Author(s):  
Chungpyo Hong ◽  
Toru Yamada ◽  
Yutaka Asako ◽  
Mohammad Faghri ◽  
Koichi Suzuki ◽  
...  

This paper presents experimental results on flow characteristics of laminar, transitional to turbulent gas flows through micro-channels. The experiments were performed for three micro-channels. The micro-channels were etched into silicon wafers, capped with glass, and their hydraulic diameter are 69.48, 99.36 and 147.76 μm. The pressure was measured at seven locations along the channel length to determine local values of Mach number and friction factor for a wide range of flow regime from laminar to turbulent flow. Flow characteristics in transitional flow regime to turbulence were obtained. The result shows that f·Re is a function of Mach number and higher than incompressible value due to the compressibility effect. The values of f·Re were compared with f·Re correlations in available literature.


Author(s):  
R. Baviere ◽  
F. Ayela ◽  
S. Le Person ◽  
M. Favre-Marinet

This paper presents experimental results concerning water flow in smooth and rough rectangular micro-channels. It is part of a work intended to test the classical fluid mechanics laws when the characteristic length scale of inner liquid flows falls below 500μm. The method consists in determining experimental friction coefficients as a function of the Reynolds number. This implies simultaneous measurements of pressure drop and flow rates in microstructures. The two experimental apparatus used in this study enabled us to explore a wide range of length scales (7μm to 300μm) and of Reynolds number (0.01 to 8,000). Classical machining technologies were used to make micro-channels of various heights down to a scale of 100μm. Smaller silicon-Pyrex micro-channels were also made by means of silicon-based micro technologies. In these structures, friction coefficients have been measured locally with Cu-Ni strain gauges. For every height tested, both smooth and rough walls were successively used. When compared to macro-scale correlation the results demonstrate that i) In the smooth case, friction is correctly predicted by the Navier-Stokes equations with the classical kinematic boundary conditions, ii) For 200μm high channels, visualizations show transition to turbulence at Reynolds number of about 3,000. The presence of roughness elements did not significantly influence this result and iii) Roughness considerably increases the friction coefficient in the laminar regime. However, the Poiseuille number remains independent of the Reynolds number.


2011 ◽  
Vol 133 (4) ◽  
Author(s):  
C. I. Papadopoulos ◽  
E. E. Efstathiou ◽  
P. G. Nikolakopoulos ◽  
L. Kaiktsis

This paper presents an optimization study of the geometry of three-dimensional micro-thrust bearings in a wide range of convergence ratios. The optimization goal is the maximization of the bearing load carrying capacity. The bearings are modeled as micro-channels, consisting of a smooth moving wall (rotor), and a stationary wall (stator) with partial periodic rectangular texturing. The flow field is calculated from the numerical solution of the Navier-Stokes equations for incompressible isothermal flow; processing of the results yields the bearing load capacity and friction coefficient. The geometry of the textured channel is defined parametrically for several width-to-length ratios. Optimal texturing geometries are obtained by utilizing an optimization tool based on genetic algorithms, which is coupled to the CFD code. Here, the design variables define the bearing geometry and convergence ratio. To minimize the computational cost, a multi-objective approach is proposed, consisting in the simultaneous maximization of the load carrying capacity and minimization of the bearing convergence ratio. The optimal solutions, identified based on the concept of Pareto dominance, are equivalent to those of single-objective optimization problems for different convergence ratio values. The present results demonstrate that the characteristics of the optimal texturing patterns depend strongly on both the convergence ratio and the width-to-length ratio. Further, the optimal load carrying capacity increases at increasing convergence ratio, up to an optimal value, identified by the optimization procedure. Finally, proper surface texturing provides substantial load carrying capacity even for parallel or slightly diverging bearings. Based on the present results, we propose simple formulas for the design of textured micro-thrust bearings.


Reasons First ◽  
2021 ◽  
pp. 23-48
Author(s):  
Mark Schroeder

Chapter 2 introduces the classical argument for the analytic and explanatory priority of reasons, and articulates a minimal characterization of normative reasons to be relied on throughout the remainder of the book. According to the classical argument, which derives from W.D. Ross, reasons play an important role in the analysis of what we ought to do because they compete in the determination of what we ought to do. This argument is developed and expanded to treat the contrasting explanatory perspective of consequentializing moral theories and extended to apply to a wide range of moral concepts. In addition to competing, it is argued that to play their explanatory role, reasons must support actions rather than outcomes, and must in general be the kind of thing that can be acted on.


2013 ◽  
Vol 2013 ◽  
pp. 1-12 ◽  
Author(s):  
Ke Lan ◽  
Guoxiang Xie ◽  
Wei Jia

Determination of pharmacokinetics (PKs) of multicomponent pharmaceuticals and/or nutraceuticals (polypharmacokinetics, poly-PKs) is difficult due to the vast number of compounds present in natural products, their various concentrations across a wide range, complexity of their interactions, as well as their complex degradation dynamicsin vivo. Metabolomics coupled with multivariate statistical tools that focus on the comprehensive analysis of small molecules in biofluids is a viable approach to address the challenges of poly-PK. This paper discusses recent advances in the characterization of poly-PK and the metabolism of multicomponent xenobiotic agents, such as compound drugs, dietary supplements, and herbal medicines, using metabolomics strategy. We propose a research framework that integrates the dynamic concentration profile of bioavailable xenobiotic molecules that result fromin vivoabsorption and hepatic and gut bacterial metabolism, as well as the human metabolic response profile. This framework will address the bottleneck problem in the pharmacological evaluation of multicomponent pharmaceuticals and nutraceuticals, leading to the direct elucidation of the pharmacological and molecular mechanisms of these compounds.


Author(s):  
Christos I. Papadopoulos ◽  
Pantelis G. Nikolakopoulos ◽  
Lambros Kaiktsis

An optimization study of trapezoidal surface texturing in slider micro-bearings, via computational fluid dynamics (CFD), is presented. The bearings are modeled as micro-channels, consisting of a moving and a stationary wall. The moving wall (rotor) is assumed smooth, while part of the stationary wall (stator) exhibits periodic dimples of trapezoidal form. The extent of the textured part of the stator and the dimple geometry are defined parametrically; thus, a wide range of texturing configurations is considered. Flow simulations are based on the numerical solution of the Navier–Stokes equations for incompressible isothermal flow. To optimize the bearing performance, an optimization problem is formulated and solved by coupling the CFD code with an optimization tool based on genetic algorithms and local search methods. Here, the design variables define the bearing geometry, while load carrying capacity is the objective function to be maximized. Optimized texturing geometries are obtained for the case of parallel bearings for several numbers of dimples, illustrating significant load carrying capacity levels. Further, these optimized texturing patterns are applied to converging bearings for different convergence ratio values; the results demonstrate that, for small and moderate convergence ratios, a substantial increase in load carrying capacity, in comparison to smooth bearings, is obtained. Finally, an optimization study performed at a high convergence ratio shows that, in comparison to the parallel slider, the optimal texturing geometry is substantially different, and that performance improvement over smooth bearings is possible even for steep sliders.


2019 ◽  
Vol 141 (5) ◽  
Author(s):  
Abdel-Hakim Bouzid ◽  
Ali Salah Omar Aweimer

The prediction of leak rate through porous gaskets for different gases based on test conducted on a reference gas can prevent bolted joint leakage failure and save the industry lots of money. This work gives a basic comparison between different gas flow models that can be used to predict leak rates through porous gasket materials. The ability of a model to predict the leak rate at the micro- and nanolevels in tight gaskets relies on its capacity to incorporate different flow regimes that can be present under different working conditions. Four models based on Navier–Stokes equations that incorporate different boundary conditions and characterize specific flow regime are considered. The first- and second-order slip, diffusivity, and molecular flow models are used to predict and correlate leak rates of gases namely helium, nitrogen, SF6, methane, argon, and air passing through three frequently used porous gasket materials which are flexible graphite, polytetrafluoroethylene (PTFE), and compressed fiber. The methodology is based on the determination experimentally of the porosity parameter (N and R) of the microchannels assumed to simulate the leak paths present in the gasket using helium as the reference gas. The predicted leak rates of different gases at different stresses and pressure levels are confronted to the results obtained experimentally by measurements of leak rates using pressure rise and mass spectrometry techniques. The results show that the predictions depend on the type of flow regime that predominates. Nevertheless, the second-order slip model is the one that gives better agreements with the measured leaks in all cases.


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