Study on Numerical Simulation of Gas-Solid Erosion for Horizontal Feed Pipe

Author(s):  
Weiwei Hu ◽  
Lichen Hu ◽  
Li Sun ◽  
Chengye Shen ◽  
Hu Chen

Abstract The gas-solid two phase flow was formed in the catalyst conveying pipeline with the catalyst particles coming from the top of the inclined pipes and air blowing from one side of the horizontal feed pipe. The upper side of horizontal pipe was seriously eroded. The erosion situation of feed pipe was simulated by the Discrete Phase Model (DPM) in Fluent software. The simulation result was compared with the field pipeline, and the gullies on the upper side of the horizontal pipe were formed by the particles concentrating on the upper side of the horizontal pipe with the excessive gas phase velocity. The reasonable distribution method of velocity was put forward by grouping numerical simulation of different particle velocities and blowing velocities. The particles were remained in the intermediate position of the horizontal pipe to reduce the collision between particles and the pipe wall. Therefore, the erosion rate of the pipe was slowed down; in addition, the service life of pipeline was prolonged. The research results of this paper could be used to provide reasonable feed speed for the actual petrochemical feed pipe. The protection methods was put forward for the horizontal feed pipe. The safety of petrochemical enterprises were guaranteed.

Author(s):  
Zhou Fang ◽  
Weiwei Hu ◽  
Deyu Liu ◽  
Guanghai Li

A series of numerical simulation about gas-solid erosion for feed type tee have been taken out. The gas-solid two phase flow was formed in the tee with the solid particles coming from the top of the tee pipes and air blowing from the left side. Tee pipes erosion situation was simulated by DPM model in Fluent software. The serious erosion location in the tee pipes was analyzed with different speeds of solid and air. The reasonable distribution method of the particle velocity and gas velocity was put forward and the particles were remained in the intermediate position of the pipes. So the collision with the wall was reduced, and the pipeline erosion rate was slowed down, in addition, the service life of pipes was prolonged.


Author(s):  
Jian Yue ◽  
Puyun Gao ◽  
Mingliang Zhang ◽  
Wenke Cheng

The descent of parachute and re-entry capsule in heavy rain has been rarely researched yet. Study of raindrops distribution on canopy surface in heavy rain environment is a key step in the whole research. In this paper, the discrete phase model of two-phase flow approach is applied to simulate the raindrop trajectories in order to research the problem of raindrops distribution on canopy surface when parachute and re-entry capsule are descending in heavy rain. Numerous cases based on different rainfall rates and vertically descending velocities of a simple hemispherical parachute and re-entry capsule are numerically calculated preliminarily. The simulation results are presented, and it is found that the raindrops trapped by the canopy surface are not even-distributed, and raindrops are concentrated near the bottom edges of canopy surface as a result of high-pressure zone enclosed by the parachute; there is a corresponding critical value of descending velocity of parachute and re-entry capsule which determines whether the raindrops will be trapped by the canopy surface for one particular rainfall rate; only above the critical value of descending velocity of parachute and re-entry capsule the raindrops can be trapped by the canopy surface. The conclusions will be of great significance to the further research of the problem of descent of parachute and re-entry capsule in heavy rain.


2019 ◽  
Vol 13 (3) ◽  
pp. 5542-5561
Author(s):  
M. J. Al-Dulaimi ◽  
F. A. Hamad ◽  
A. A. Abdul Rasool ◽  
K. A. Ameen

The Characteristics of single and two- phase flow from a circular turbulent free jet from a nozzle of 10 mm diameter were investigated experimentally and numerically. The measurements were conducted for ReJ = 10007 - 31561. The velocity was measured at location from the nozzle y/D (0-8) in axial and radial directions. The two phase measurement were done by using natural construction sand as a solid phase of sizes (220,350,550) µm and loading ratios (mass flow ratio of sand to mass flow rate of air) in the range (0.18-1.38). Two phase air velocity of jet showed that the introducing of natural sand particles gives lower jet velocity attributed to momentum transfer to particles. The smaller particle size leads to lower values of velocity. The velocity found to be decreased with loading ratio increase. The numerical simulation was performed for single and two phase jet flow. RNG K-ε turbulence model was used to simulate the flow of fluid and the discrete phase model to simulate the particles flow. The results form numerical simulation showed a good agreement with experimental results.  


2013 ◽  
Vol 739 ◽  
pp. 450-453
Author(s):  
Yong Zheng Gu ◽  
Zhi Feng Dong ◽  
Quan Jin Kuang ◽  
Jie Liu ◽  
Yu Zhao Zhang

Discrete phase model was used for three-dimensional numerical simulation of two-phase flow in the ship FGD scrubber. The κ-ε model and SIMPLE algorithm were adopted in the calculation. The results showed that adding porous baffles improved the distribution of flow field in the scrubber. The gas velocity in the scrubber became uniformity and the flue gas resistance decreased when the sprays worked. Under the action of the spray, the differential pressure of spray area changed greatly. The simulation plays a certain role in guiding the structural optimization design of scrubber.


2012 ◽  
Vol 505 ◽  
pp. 170-174
Author(s):  
Wei Dong Shi ◽  
Liang Zhang ◽  
Hai Yan He ◽  
Jiang Hai Liu ◽  
Liang Chen

In this paper, a swirl nozzle is established to disperse superfine powder aerodynamically. And Reynolds stress model (RSM) is adopted to simulate the strongly swirling, compressible and transonic gas flow in the nozzle and its rear. Combined with discrete phase model (DPM), the concentration distribution of particle group in size of 2.5μm is studied. The simulated results show that, the distribution of swirl strength is determined basically by the nozzle structure, while the total pressure has little effect on it; compared with an irrotational nozzle, the swirl nozzle could achieve a better dispersing effect for superfine powder.


2020 ◽  
Vol 2020 ◽  
pp. 1-15
Author(s):  
Daolong Yang ◽  
Ge Li ◽  
Yanxiang Wang ◽  
Qingkai Wang ◽  
Jianping Li ◽  
...  

The pneumatic conveying focusing on gas-solid two-phase flow plays an important role in a conveying system. Previous work has been conducted in the fields of small particles, where the size was less than 5 mm; however, there are few studies regarding large sizes (>5 mm). In order to predict the horizontal pneumatic conveying of large coal particles, the coupling methods based on the Euler–Lagrange approach and discrete phase model (DPM) have been used for the simulated research. Compared with the experimental results under the same working condition, the particle trajectory obtained by simulation is similar to the particle distribution at the same position in the experiment, and it turns out that the simulation method is feasible for the horizontal pneumatic conveying of large particles. Multifactor simulations are also carried out to analyse the effects of particle size, flow field velocity, solid-gas rate, and pipe diameter on the wall abrasion during horizontal pneumatic conveying, which provides simulation reference and design guide for pneumatic conveying of large particles.


2019 ◽  
Vol 195 ◽  
pp. 106129 ◽  
Author(s):  
Ying Wu ◽  
Daoyin Liu ◽  
Dong Zheng ◽  
Jiliang Ma ◽  
Lunbo Duan ◽  
...  

Author(s):  
Milad Darzi ◽  
Chanwoo Park

This paper presents the results of both visualization experiment and numerical simulation for two-phase (water-air mixture) flows in a horizontal tube. A visualization experimental setup was used to observe various two-phase flow patterns for different flow rates of water/air mixture flow in a glass tube of 12 mm in diameter. Total of 303 experimental data points were compared with Mandhane’s flow map. Most of the data for stratified, plug and slug flows were found to be in good agreement. However, annular flow was observed for relatively lower gas flow rates and also wavy flow occurred at relatively higher liquid flow rates in this experiment. A three-dimensional Computational Fluid Dynamics (CFD) simulation was performed using OpenFOAM employing “interFoam” as the solver to simulate the two-phase flows in horizontal pipe based on Volume-Of-Fluid (VOF) method. The simulated and experimentally observed flow patterns for the same set of superficial velocities shows acceptable similarities for stratified, wavy, plug, slug and annular flows. Also, the computed values of the void fraction and pressure drop for the numerical simulations shows reasonable agreement with well-known correlations in literature.


2011 ◽  
Vol 127 ◽  
pp. 400-405
Author(s):  
Xiao Huo Li ◽  
Shu Ming Liu ◽  
Zhi Long Huang ◽  
Wei Du

In order to research the effects of shearer’ kinematical parameters on on-way distribution of dust on coal face, according to the theory of suspension gas-solid two-phase flow and the theory of cutting dust formation, mathematical model of on-way dust concentration was established, methods of determining parameters were given, dust migration was simulated by using the discrete phase model (DPM) in FLUENT, on-way distribution regularity of dust was found. According to calculation of the quantity of cutting dust at different hauling speed and different rotational speed of drum, dust migration was simulated and migration regularity was showed as follows: dust concentration of every point on a coal face increased as hauling speed decreased or rotational speed increased. In addition, with rotational speed increased, the position of concentration maximum moved a little along downwind.


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