Numerical Studies on Modal Analysis of Curved Tube and Coil Tube in Coil-Wound Heat Exchanger

2021 ◽  
Author(s):  
Yue Wang ◽  
Peng Ren ◽  
Guorui Zhu ◽  
Wei Tan

Abstract Coil-wound heat exchanger, which has a large-scale turbulence in the shell side and a great heat transfer coefficient, has been widely used in chemical industry, such as liquefied natural gas (LNG) and crude pyrolysis of ethylbenzene. To investigate the general vibration characteristics, a complete wound tube can be divided into the curved tube and the coil tube for easy research because of its constraint condition. A finite element analysis is used to obtain the natural frequencies and corresponding mode shapes of the curved tubes and the coil tubes with various parameters. For the curved tube, the deformation of middle position of the tube is larger than that of the clamped ends. The maximum deformation occurs at the transition from the bending tube to the straight tube. With the increase of R1 and the decrease of R2, H1, H and θ, the natural frequencies of curved tube increase which is more likely to avoid the fluid-elastic instability, in which R1 is circumferential radius of the straight part of curved tube, R2 is coil radius, H1 is axial straight tube length, H is axial height of curved tube and θ is deflection angle. And for the coil tube, all the deformation for mode shape occurs in the axial direction, and there is no obvious deformation in the radial direction. With the increase of support number and the decrease of R2, the basic frequency of the coil tube increases. It provides a certain reference for the support layout of coil-wound heat exchanger.

2011 ◽  
Vol 141 ◽  
pp. 134-138
Author(s):  
Chuan Guang Ding ◽  
Fang Zhen Song ◽  
Bo Song ◽  
Xiu Hua Men

The large-scale and modular design of vibrating screen brings about the trend that the screen separate from screen frame. The separation of the screen frame and the screen changes their dynamic characteristics. By making modal analysis and harmonic response analysis in ANSYS, the dynamic data of the screen and the screen frame was obtained, such as the natural frequencies, mode shapes, stress distribution and strain distribution. The results show that the stiffness of screen frame is higher than stiffness of the screen and the side plats and beams of screen are the weak parts.


Author(s):  
Yuqiao Zheng ◽  
Fugang Dong ◽  
Huquan Guo ◽  
Bingxi Lu ◽  
Zhengwen He

The study obtains a methodology for the bionic design of the tower for wind turbines. To verify the rationality of the biological selection, the Analytic Hierarchy Procedure (AHP) is applied to calculate the similarity between the bamboo and the tower. Creatively, a bionic bamboo tower (BBT) is presented, which is equipped with four reinforcement ribs and five flanges. Further, finite element analysis is employed to comparatively investigate the performance of the BBT and the original tower (OT) in the static and dynamic. Through the investigation, it is suggested that the maximum deformation and maximum stress can be reduced by 5.93 and 13.75% of the BBT. Moreover, this approach results in 3% and 1.1% increase respectively in the First two natural frequencies and overall stability.


Energies ◽  
2021 ◽  
Vol 14 (10) ◽  
pp. 2760
Author(s):  
Ruiye Li ◽  
Peng Cheng ◽  
Hai Lan ◽  
Weili Li ◽  
David Gerada ◽  
...  

Within large turboalternators, the excessive local temperatures and spatially distributed temperature differences can accelerate the deterioration of electrical insulation as well as lead to deformation of components, which may cause major machine malfunctions. In order to homogenise the stator axial temperature distribution whilst reducing the maximum stator temperature, this paper presents a novel non-uniform radial ventilation ducts design methodology. To reduce the huge computational costs resulting from the large-scale model, the stator is decomposed into several single ventilation duct subsystems (SVDSs) along the axial direction, with each SVDS connected in series with the medium of the air gap flow rate. The calculation of electromagnetic and thermal performances within SVDS are completed by finite element method (FEM) and computational fluid dynamics (CFD), respectively. To improve the optimization efficiency, the radial basis function neural network (RBFNN) model is employed to approximate the finite element analysis, while the novel isometric sampling method (ISM) is designed to trade off the cost and accuracy of the process. It is found that the proposed methodology can provide optimal design schemes of SVDS with uniform axial temperature distribution, and the needed computation cost is markedly reduced. Finally, results based on a 15 MW turboalternator show that the peak temperature can be reduced by 7.3 ∘C (6.4%). The proposed methodology can be applied for the design and optimisation of electromagnetic-thermal coupling of other electrical machines with long axial dimensions.


2014 ◽  
Vol 6 ◽  
pp. 238928 ◽  
Author(s):  
Hai-wei Luo ◽  
Hui Wang ◽  
Jun Zhang ◽  
Qi Li

Based on the substructure synthesis and modal reduction technique, a computationally efficient elastodynamic model for a fully flexible 3-RPS parallel kinematic machine (PKM) tool is proposed, in which the frequency response function (FRF) at the end of the tool can be obtained at any given position throughout its workspace. In the proposed elastodynamic model, the whole system is divided into a moving platform subsystem and three identical RPS limb subsystems, in which all joint compliances are included. The spherical joint and the revolute joint are treated as lumped virtual springs with equal stiffness; the platform is treated as a rigid body and the RPS limbs are modelled with modal reduction techniques. With the compatibility conditions at interfaces between the limbs and the platform, an analytical system governing differential equation is derived. Based on the derived model, the position-dependent dynamic characteristics such as natural frequencies, mode shapes, and FRFs of the 3-RPS PKM are simulated. The simulation results indicate that the distributions of natural frequencies throughout the workspace are strongly dependant on mechanism's configurations and demonstrate an axial-symmetric tendency. The following finite element analysis and modal tests both validate the analytical results of natural frequencies, mode shapes, and the FRFs.


Author(s):  
J. M. Allen ◽  
L. B. Erickson

A NASTRAN finite element analysis of a free standing gas turbine blade is presented. The analysis entails calculation of the first four natural frequencies, mode shapes, and relative vibratory stresses, as well as deflections and stresses due to centrifugal loading. The stiffening effect of the centrifugal force field was accounted for by using NASTRAN’s differential stiffness option. Natural frequencies measured in a rotating test correlated well with computed results. Areas of maximum vibratory stress (fundamental mode) coincided with the three zones of crack initiation observed in a metallographic examination of a fatigue failure. Airfoil stress distributions were found to be significantly different from that predicted by generalized beam theory, especially near the airfoil-platform junction.


Author(s):  
Ladislav Starek ◽  
Milos Musil ◽  
Daniel J. Inman

Abstract Several incompatibilities exist between analytical models and experimentally obtained data for many systems. In particular finite element analysis (FEA) modeling often produces analytical modal data that does not agree with measured modal data from experimental modal analysis (EMA). These two methods account for the majority of activity in vibration modeling used in industry. The existence of these discrepancies has spanned the discipline of model updating as summarized in the review articles by Inman (1990), Imregun (1991), and Friswell (1995). In this situation the analytical model is characterized by a large number of degrees of freedom (and hence modes), ad hoc damping mechanisms and real eigenvectors (mode shapes). The FEM model produces a mass, damping and stiffness matrix which is numerically solved for modal data consisting of natural frequencies, mode shapes and damping ratios. Common practice is to compare this analytically generated modal data with natural frequencies, mode shapes and damping ratios obtained from EMA. The EMA data is characterized by a small number of modes, incomplete and complex mode shapes and non proportional damping. It is very common in practice for this experimentally obtained modal data to be in minor disagreement with the analytically derived modal data. The point of view taken is that the analytical model is in error and must be refined or corrected based on experimented data. The approach proposed here is to use the results of inverse eigenvalue problems to develop methods for model updating for damped systems. The inverse problem has been addressed by Lancaster and Maroulas (1987), Starek and Inman (1992,1993,1994,1997) and is summarized for undamped systems in the text by Gladwell (1986). There are many sophisticated model updating methods available. The purpose of this paper is to introduce using inverse eigenvalues calculated as a possible approach to solving the model updating problem. The approach is new and as such many of the practical and important issues of noise, incomplete data, etc. are not yet resolved. Hence, the method introduced here is only useful for low order lumped parameter models of the type used for machines rather than structures. In particular, it will be assumed that the entries and geometry of the lumped components is also known.


2019 ◽  
Vol 44 (1) ◽  
pp. 49-59
Author(s):  
Nilesh Chandgude ◽  
Nitin Gadhave ◽  
Ganesh Taware ◽  
Nitin Patil

In this article, three small wind turbine blades of different materials were manufactured. Finite element analysis was carried out using finite element software ANSYS 14.5 on modeled blades of National Advisory Committee for Aeronautics 4412 airfoil profile. From finite element analysis, first, two flap-wise natural frequencies and mode shapes of three different blades are obtained. Experimental vibration analysis of manufactured blades was carried out using fast Fourier transform analyzer to find the first two flap-wise natural frequencies. Finally, the results obtained from the finite element analysis and experimental test of three blades are compared. Based on vibration analysis, we found that the natural frequency of glass fiber reinforced plastic blade reinforced with aluminum sheet metal (small) strips increases compared with the remaining blades. An increase in the natural frequency indicates an increase in the stiffness of blade.


Author(s):  
Marco Ferioli

Interference diagrams can be used to avoid the potential excitation of a particular mode of vibration for centrifugal compressor impellers, thus reducing the risk of fatigue failures. Such diagrams are an excellent tool to combine information on impeller natural frequencies and mode shapes, excitation sources and operating speed of the machine on the same graph. Once the impeller design has been finalized in terms of aerodynamic performance, structural assessments and therefore geometry, Finite Element Analysis can be used to predict its natural frequencies and mode shapes (i.e. nodal diameters). Results can therefore be shown on a chart, together with the operating speed range of the machine. The need to plot on a single diagram this whole set of data arises from the mathematical evidence to consider the frequency of vibration together with the mode shape and the shape of the exciting force, while analyzing resonances. Typical Campbell diagrams are unable to provide this information at a glance. A common source of excitation for the first impeller of centrifugal compressors is the IGV set. Inlet Guide Vanes produce an exciting frequency that is directly proportional to the number of vanes N, where N represents also the shape of the excitation. The interference diagram can therefore be used: • to design and optimize the IGV for a new machine; • to choose between two different designs; • to evaluate the impact of a new IGV for the impeller of an existing compressor. A case study will be introduced, in order to show the application of interference diagrams to avoid potentially dangerous resonances between an IGV set and the first impeller during the re-design phase for a centrifugal compressor already in operation.


1999 ◽  
Vol 121 (4) ◽  
pp. 984-988 ◽  
Author(s):  
Alex Y. Tsay ◽  
Jin-Hui Ouyang ◽  
C.-P. Roger Ku ◽  
I. Y. Shen ◽  
David Kuo

This paper studies natural frequencies and mode shapes of a glide head with a piezoelectric transducer (PZT) through calibrated experiments and a finite element analysis. In the experiments, the PZT transducer served as an actuator exciting the glide head from 100 kHz to 1.3 MHz, and a laser Doppler vibrometer (LDV) measured displacement of the glide head at the inner or outer rail. The natural frequencies were measured through PZT impedance and frequency response functions from PZT to LDV. In the finite element analysis, the glide head was meshed by brick elements. The finite element results show that there are two types of vibration modes: slider modes and PZT modes. Only the slider modes are important to glide head applications. Moreover, natural frequencies predicted from the finite element analysis agree well with the experimental results within 5% of error. Finally, the finite element analysis identifies four critical slider dimensions whose tolerance will significantly vary the natural frequencies: PZT bonding length, wing thickness, slider thickness, and air bearing recess depth.


2018 ◽  
Vol 150 ◽  
pp. 04004 ◽  
Author(s):  
Nazrotul Afina Nazri ◽  
Mohd Shahrir Mohd Sani ◽  
Muhammad Nasiruddin Mansor ◽  
Siti Norazila Zahari

Friction stir welding (FSW) of aluminium and magnesium alloys face high demands in automotive and aerospace application due to its advanced and lightweight properties. FSW is an emerging solid state joining process in which the material that is being welded does not melt and recast. The main objectives of this project are to perform model updating based on finite element analysis (FEA) and experimental modal analysis (EMA) of dissimilar material of aluminium alloy AL 7075 and magnesium alloy AZ 31B. Modal properties such as natural frequencies, mode shapes are obtained and compared between FEA and EMA. The discrepancies of first five modes natural frequencies are below than 10% and the model updating have been conducted to minimize the error between two methods. This model updating are based on sensitivity analysis in order to make sure which parameters are given more influence in this structural dynamic analysis. Young’s modulus and Poisson’s ratio both materials are selected in the model updating process. After perform model updating, total average error of the natural frequencies of dissimilar friction stir welding plate is improved significantly.


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