scholarly journals Stator Non-Uniform Radial Ventilation Design Methodology for a 15 MW Turbo-Synchronous Generator Based on Single Ventilation Duct Subsystem

Energies ◽  
2021 ◽  
Vol 14 (10) ◽  
pp. 2760
Author(s):  
Ruiye Li ◽  
Peng Cheng ◽  
Hai Lan ◽  
Weili Li ◽  
David Gerada ◽  
...  

Within large turboalternators, the excessive local temperatures and spatially distributed temperature differences can accelerate the deterioration of electrical insulation as well as lead to deformation of components, which may cause major machine malfunctions. In order to homogenise the stator axial temperature distribution whilst reducing the maximum stator temperature, this paper presents a novel non-uniform radial ventilation ducts design methodology. To reduce the huge computational costs resulting from the large-scale model, the stator is decomposed into several single ventilation duct subsystems (SVDSs) along the axial direction, with each SVDS connected in series with the medium of the air gap flow rate. The calculation of electromagnetic and thermal performances within SVDS are completed by finite element method (FEM) and computational fluid dynamics (CFD), respectively. To improve the optimization efficiency, the radial basis function neural network (RBFNN) model is employed to approximate the finite element analysis, while the novel isometric sampling method (ISM) is designed to trade off the cost and accuracy of the process. It is found that the proposed methodology can provide optimal design schemes of SVDS with uniform axial temperature distribution, and the needed computation cost is markedly reduced. Finally, results based on a 15 MW turboalternator show that the peak temperature can be reduced by 7.3 ∘C (6.4%). The proposed methodology can be applied for the design and optimisation of electromagnetic-thermal coupling of other electrical machines with long axial dimensions.

2009 ◽  
Vol 24 (3) ◽  
pp. 161-177 ◽  
Author(s):  
Shao Yong-Bo ◽  
Zhang Ji-Chao ◽  
Qiu Zhi-Heng ◽  
Shang Jie-Juan

For large scale multiplanar tubular joints used in practical engineering, the brace/chord intersection is a critical position as failure usually occurs here due to the weak bearing capacity of the chord in radius direction compared to the strength of the braces in axial direction. To improve the ultimate strength, different reinforcements can be used to strengthen the structures. Inner plate reinforcement is a relatively new strengthening method compared to conventional reinforcing methods. As there is no corresponding guideline which can be used for the design of inner plate reinforcing joints, it is necessary to investigate the failure mechanism of such tubular structures. Both experimental test and finite element analysis are carried out in this study to investigate the static behaviour of multiplanar tubular joint reinforced with inner plate. In the experimental work, the stresses distribution and development of the specimen is monitored, and the failure mode is observed. From the experimental results, both the failure process of the multiplanar tubular joint and the reinforcing efficiency of the inner plate were analyzed. Using finite element analysis, the failure process of the specimen is also analyzed step by step. The finite element results agree reasonably well with experimental measurements.


2008 ◽  
Vol 36 (1) ◽  
pp. 63-79 ◽  
Author(s):  
L. Nasdala ◽  
Y. Wei ◽  
H. Rothert ◽  
M. Kaliske

Abstract It is a challenging task in the design of automobile tires to predict lifetime and performance on the basis of numerical simulations. Several factors have to be taken into account to correctly estimate the aging behavior. This paper focuses on oxygen reaction processes which, apart from mechanical and thermal aspects, effect the tire durability. The material parameters needed to describe the temperature-dependent oxygen diffusion and reaction processes are derived by means of the time–temperature–superposition principle from modulus profiling tests. These experiments are designed to examine the diffusion-limited oxidation (DLO) effect which occurs when accelerated aging tests are performed. For the cord-reinforced rubber composites, homogenization techniques are adopted to obtain effective material parameters (diffusivities and reaction constants). The selection and arrangement of rubber components influence the temperature distribution and the oxygen penetration depth which impact tire durability. The goal of this paper is to establish a finite element analysis based criterion to predict lifetime with respect to oxidative aging. The finite element analysis is carried out in three stages. First the heat generation rate distribution is calculated using a viscoelastic material model. Then the temperature distribution can be determined. In the third step we evaluate the oxygen distribution or rather the oxygen consumption rate, which is a measure for the tire lifetime. Thus, the aging behavior of different kinds of tires can be compared. Numerical examples show how diffusivities, reaction coefficients, and temperature influence the durability of different tire parts. It is found that due to the DLO effect, some interior parts may age slower even if the temperature is increased.


2013 ◽  
Vol 325-326 ◽  
pp. 476-479 ◽  
Author(s):  
Lin Suo Zeng ◽  
Zhe Wu

This article is based on finite element theory and use ANSYS simulation software to establish electric field calculation model of converter transformer for a ±800kV and make electric field calculation and analysis for valve winding. Converter transformer valve winding contour distribution of electric field have completed in the AC, DC and polarity reversal voltage.


2013 ◽  
Vol 7 (1) ◽  
pp. 170-178 ◽  
Author(s):  
Weijun Yang ◽  
Yongda Yang ◽  
Jihua Yin ◽  
Yushuang Ni

In order to study the basic mechanical property of cast-in-place stiffening-ribbed-hollow-pipe reinforced concrete girderless floor, and similarities and differences of the structural performance compared with traditional floor, we carried out the destructive stage loading test on the short-term load test of floor model with four clamped edges supported in large scale, and conducted the long-term static load test. Also, the thesis conducted finite element analysis in virtue of ANSYS software for solid slab floor, stiffening-ribbed-hollow-pipe floor and tubular floor. The experiment indicates that the developing process of cracks, distribution and failure mode in stiffening-ribbed-hollow-pipe floor are similar to that of solid girderless floor, and that this kind of floor has higher bearing capacity and better plastic deformation capacity. The finite element analysis manifests that, compared with solid slab floor, the deadweight of stiffening-ribbed-hollow-pipe floor decreases on greater level while deformation increases little, and that compared with tubular floor, this floor has higher rigidity. So stiffening-ribbed-hollow-pipe reinforced concrete girderless floor is particularly suitable for long-span and large-bay building structure.


Author(s):  
Anthony V. Viviano ◽  
Daniel H. Suchora ◽  
Hazel M. Pierson

Abstract Accumulator systems consist of a series of accumulator rolls, arranged either vertically or horizontally, used in many sheet processing lines for the purpose of storing up strip. Literature on roll design for this particular type of roll is scarce. Much of the present design theory is based on a static analysis assuming the entire contact load from the strip is uniformly distributed over the roll. A previous paper done on this subject focused on modeling the roll using finite element analysis (FEA) assuming this uniform pressure load on the roll. The purpose of this work was to incorporate non-linear contact elements between the strip and the roll body in a finite element analysis. This would allow the software to distribute the load from the strip to the roll, taking into account friction and contact losses. Once accomplished, this load was placed on various roll design configurations, of which included variation in the number of roll stiffeners and the thickness of the roll body and the end plates. These results were also compared to the previous uniform pressure FEA in order to assess the validity of the uniform pressure assumption. Based on these results, a roll design methodology is presented.


Author(s):  
Oscar O. Rodriguez ◽  
Arturo A. Fuentes ◽  
Constantine Tarawneh ◽  
Robert E. Jones

Thermoplastic elastomers (TPE’s) are increasingly being used in rail service in load damping applications. They are superior to traditional elastomers primarily in their ease of fabrication. Like traditional elastomers they offer benefits including reduction in noise emissions and improved wear resistance in metal components that are in contact with such parts in the railcar suspension system. However, viscoelastic materials, such as the railroad bearing thermoplastic elastomer suspension element (or elastomeric pad), are known to develop self-heating (hysteresis) under cyclic loading, which can lead to undesirable consequences. Quantifying the hysteresis heating of the pad during operation is therefore essential to predict its dynamic response and structural integrity, as well as, to predict and understand the heat transfer paths from bearings into the truck assembly and other contacting components. This study investigates the internal heat generation in the suspension pad and its impact on the complete bearing assembly dynamics and thermal profile. Specifically, this paper presents an experimentally validated finite element thermal model of the elastomeric pad and its internal heat generation. The steady-state and transient-state temperature profiles produced by hysteresis heating of the elastomer pad are developed through a series of experiments and finite element analysis. The hysteresis heating is induced by the internal heat generation, which is a function of the loss modulus, strain, and frequency. Based on previous experimental studies, estimations of internally generated heat were obtained. The calculations show that the internal heat generation is impacted by temperature and frequency. At higher frequencies, the internally generated heat is significantly greater compared to lower frequencies, and at higher temperatures, the internally generated heat is significantly less compared to lower temperatures. However, during service operation, exposure of the suspension pad to higher loading frequencies above 10 Hz is less likely to occur. Therefore, internal heat generation values that have a significant impact on the suspension pad steady-state temperature are less likely to be reached. The commercial software package ALGOR 20.3TM is used to conduct the thermal finite element analysis. Different internal heating scenarios are simulated with the purpose of obtaining the bearing suspension element temperature distribution during normal and abnormal conditions. The results presented in this paper can be used in the future to acquire temperature distribution maps of complete bearing assemblies in service conditions and enable a refined model for the evolution of bearing temperature during operation.


2017 ◽  
Vol 4 (2) ◽  
pp. 957-965
Author(s):  
Chadaram Srinivasu ◽  
Swadesh Kumar Singh ◽  
Gangadhar Jella ◽  
Lade Jayahari ◽  
Nitin Kotkunde

2012 ◽  
Vol 446-449 ◽  
pp. 837-840
Author(s):  
Yu Zhao ◽  
Shu Fang Yuan ◽  
Jian Wei Zhang

The underwater structure of power house is major structure under the dynamic loads of unit. The vibration problem is very common in operation. So the structures should have sufficient stiffness to resist dynamic loads of unit. This paper establishes three-dimensional finite element models with finite element analysis software—ANSYS. Dynamic characteristics of the power house and dynamic responses of structure under earthquake are analyzed. The results of the computation show that fluid-solid coupling may be ignored when studying dynamic characteristics of structures of the underground power house.


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