Detection of Defects in Titanium Using Shear Horizontal Guided Waves

2021 ◽  
Author(s):  
Christian Peyton ◽  
Rachel S. Edwards ◽  
Steve Dixon ◽  
Ben Dutton ◽  
Wilson Vesga

Abstract This paper investigates the interaction behaviour between the fundamental shear horizontal guided wave mode and small defects, in order to understand and develop an improved inspection system for titanium samples. In this work, an extensive range of defect sizes have been simulated using finite element software. The SH0 reflection from a defect has been shown previously to depend on its length as the total reflection consists of reflections from both the front and back face. However, for small defect widths, this work has found that the width also affects this interference, changing the length at which the reflection is largest. In addition, the paper looks at how the size of the defect affects the mode converted S0 reflection and SH0 diffraction. The relationship between the SH0 diffraction and defect size is shown to be more complex compared to the reflections. The mode converted S0 reflection occurs at an angle to the incident wave direction; therefore, the most suitable angle for the detection has been found. Simultaneous measurement of multiple waves would bring benefits to inspection.

Author(s):  
Andreas A. E. Zimmermann ◽  
Peter Huthwaite ◽  
Brian Pavlakovic

Quantifying corrosion damage is vital for the petrochemical industry, and guided wave tomography can provide thickness maps of such regions by transmitting guided waves through these areas and capturing the scattering information using arrays. The dispersive nature of the guided waves enables a reconstruction of wave velocity to be converted into thickness. However, existing approaches have been shown to be limited in in-plane resolution, significantly short of that required to accurately image a defect target of three times the wall thickness (i.e. 3 T) in each in-plane direction. This is largely due to the long wavelengths of the fundamental modes commonly used, being around 4 T for both A0 and S0 at the typical operation points. In this work, the suitability of the first-order shear-horizontal guided wave mode, SH1, has been investigated to improve the resolution limit. The wavelength at the desired operating point is significantly shorter, enabling an improvement in resolution of around 2.4 times. This is first verified by realistic finite-element simulations and then validated by experimental results, confirming the improved resolution limit can now allow defects of maximum extent 3T-by-3T to be reliably detected and sized, i.e. a long-pursued goal of guided wave tomography has been achieved.


Abstract. Micro-damages such as pores, closed delamination/debonding and fiber/matrix cracks in carbon fiber reinforced plastics (CFRP) are vital factors towards the performance of composite structures, which could collapse if defects are not detected in advance. Nonlinear ultrasonic technologies, especially ones involving guided waves, have drawn increasing attention for their better sensitivity to early damages than linear acoustic ones. The combination of nonlinear acoustics and guided waves technique can promisingly provide considerable accuracy and efficiency for damage assessment and materials characterization. Herein, numerical simulations in terms of finite element method are conducted to investigate the feasibility of micro-damage detection in multi-layered CFRP plates using the second harmonic generation (SHG) of asymmetric Lamb guided wave mode. Contact acoustic nonlinearity (CAN) is introduced into the constitutive model of micro-damages in composites, which leads to the distinct SHG compared with material nonlinearity. The results suggest that the generated second order harmonics due to CAN could be received and adopted for early damage evaluation without matching the phase of the primary waves.


Sensors ◽  
2019 ◽  
Vol 19 (24) ◽  
pp. 5443 ◽  
Author(s):  
Anurag Dhutti ◽  
Saiful Asmin Tumin ◽  
Wamadeva Balachandran ◽  
Jamil Kanfoud ◽  
Tat-Hean Gan

High-temperature (HT) ultrasonic transducers are of increasing interest for structural health monitoring (SHM) of structures operating in harsh environments. This article focuses on the development of an HT piezoelectric wafer active sensor (HT-PWAS) for SHM of HT pipelines using ultrasonic guided waves. The PWAS was fabricated using Y-cut gallium phosphate (GaPO4) to produce a torsional guided wave mode on pipes operating at temperatures up to 600 °C. A number of confidence-building tests on the PWAS were carried out. HT electromechanical impedance (EMI) spectroscopy was performed to characterise piezoelectric properties at elevated temperatures and over long periods of time (>1000 h). Laser Doppler vibrometry (LDV) was used to verify the modes of vibration. A finite element model of GaPO4 PWAS was developed to model the electromechanical behaviour of the PWAS and the effect of increasing temperatures, and it was validated using EMI and LDV experimental data. This study demonstrates the application of GaPO4 for guided-wave SHM of pipelines and presents a model that can be used to evaluate different transducer designs for HT applications.


2014 ◽  
Vol 06 (05) ◽  
pp. 1450059 ◽  
Author(s):  
KAIGE ZHU ◽  
DAINING FANG

Dispersion curves for waveguide structures are an important prerequisite for the implementation of guided wave-based nondestructive evaluation (NDE) approach. Although many methods exist, each method is only applicable to a certain type of structures, and also requires complex programming. A Bloch theorem-based finite element method (FEM) is proposed to obtain dispersion curves for arbitrary waveguides using commercial finite element software in this paper Dispersion curves can be obtained for a variety of structures, such as homogeneous plates, multilayered structures, finite cross section rods and honeycomb sandwiches. The propagation of guided waves in honeycomb sandwich plates and beams are discussed in detail. Then, dispersion curves for honeycomb sandwich beams are verified by experiments.


2020 ◽  
Vol 62 (8) ◽  
pp. 494-497
Author(s):  
Xu Zhang ◽  
Sheng Feng ◽  
Jun Tu ◽  
Xiaochun Song

This work proposes the use of a Halbach magnet structure to enhance the generation efficiency of shear horizontal (SH) guided waves on a plate. SH waves are normally generated using periodic permanent magnet (PPM) electromagnetic acoustic transducers (EMATs). Two PPM configurations are designed using a Halbach magnet array and the enhancements of the static magnetic fields of the two magnet arrays are validated by the finite element method, indicating that these configurations can increase the peak flux density compared with the conventional configuration. Numerical analysis and experimental investigations indicate that a racetrack coil combined with either a rectangular or triangular Halbach magnet array can enhance the amplitude of the SH guided wave by factors of ∼1.2 and ∼1.1, respectively, and that the rectangular array performs better and is more cost effective.


2006 ◽  
Vol 321-323 ◽  
pp. 795-798 ◽  
Author(s):  
Youn Ho Cho ◽  
Won Deok Oh ◽  
Joon Hyun Lee

This study presents a feasibility of using guided waves for a long-range inspection of pipe through investigation of mode conversion and scattering pattern from edge and wall-thinning in a steel pipe. Phase and group velocity dispersion curves for reference modes of pipes are illustrated for theoretical analyses. Predicted modes could be successfully generated by controlling frequency, receiver angle and wavelength. The dispersive characteristics of the modes from and edge wall-thinning are compared and analyzed respectively. The mode conversion characteristics are distinct depending on dispersive pattern of modes. Experimental feasibility study on the guided waves was carried out to explore wall thinning part in pipe for data calibration of a long range pipe monitoring by comb transducer and laser.


2014 ◽  
Vol 614 ◽  
pp. 287-290
Author(s):  
Le Chen ◽  
Yue Min Wang ◽  
Hai Quan Geng

Shear horizontal (SH) guided waves have been proved to be a viable method in the Non-Destructive Evaluation (NDE). Electromagnetic acoustic transducers (EMAT) can excite SH waves easily. By bonding the Fe-Co alloy to the test sample, the SH guided waves based on magnetostriction effect can be used to detect the flaw in nonferromagnetic material. The principle of exciting and receiving SH waves is introduced, and an experiment is carried out to validate the result.


2010 ◽  
Vol 34-35 ◽  
pp. 456-461 ◽  
Author(s):  
Zeng Hua Liu ◽  
Ji Chen Zhao ◽  
Bin Wu ◽  
Cun Fu He

In order to achieve active health monitoring of seven-wire steel strands, single magnetostrictive transducer with two-layer coil is developed and applied for the excitation and reception of ultrasonic longitudinal guided waves simultaneously. The transducer can be conveniently fixed at any single one position on the helical surface of these structures. The inner and outer layers of its coil are used for excitation and reception respectively with the help of same axisymmetric permanent magnets. Experimental results show that chosen ultrasonic longitudinal guided wave mode, L(0,1) at 140kHz, can be excited and received with high signal-to-noise ratio in steel strands by using the developed magnetostrictive transducer. Furthermore, to identify the performance of the transducer, the detection of an artificial defect is also conducted.


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