Defect Detection in Seven-Wire Steel Strands Using Single Magnetostrictive Transducer with Two-Layer Coil

2010 ◽  
Vol 34-35 ◽  
pp. 456-461 ◽  
Author(s):  
Zeng Hua Liu ◽  
Ji Chen Zhao ◽  
Bin Wu ◽  
Cun Fu He
Keyword(s):  
Guided Waves ◽  
Permanent Magnets ◽  
Signal To Noise Ratio ◽  
Wave Mode ◽  
Guided Wave ◽  
High Signal ◽  
Helical Surface ◽  
Artificial Defect ◽  
Wire Steel ◽  
Magnetostrictive Transducer

In order to achieve active health monitoring of seven-wire steel strands, single magnetostrictive transducer with two-layer coil is developed and applied for the excitation and reception of ultrasonic longitudinal guided waves simultaneously. The transducer can be conveniently fixed at any single one position on the helical surface of these structures. The inner and outer layers of its coil are used for excitation and reception respectively with the help of same axisymmetric permanent magnets. Experimental results show that chosen ultrasonic longitudinal guided wave mode, L(0,1) at 140kHz, can be excited and received with high signal-to-noise ratio in steel strands by using the developed magnetostrictive transducer. Furthermore, to identify the performance of the transducer, the detection of an artificial defect is also conducted.

scholarly journals An Empirical Study on Transmission Beamforming for Ultrasonic Guided-Wave Based Structural Health Monitoring

Sensors ◽  
2020 ◽  
Vol 20 (5) ◽  
pp. 1445 ◽  
Author(s):  
Sergio Cantero-Chinchilla ◽  
Gerardo Aranguren ◽  
Muhammad Khalid Malik ◽  
Josu Etxaniz ◽  
Federico Martín de la Escalera
Keyword(s):  
Structural Health Monitoring ◽  
Health Monitoring ◽  
Guided Waves ◽  
Signal To Noise Ratio ◽  
Guided Wave ◽  
High Signal ◽  
Efficient Operation ◽  
Structural Health ◽  
Thin Walled Structures ◽  
Ultrasonic Guided Wave

The development of reliable structural health monitoring techniques is enabling a healthy transition from preventive to condition-based maintenance, hence leading to safer and more efficient operation of different industries. Ultrasonic guided-wave based beamforming is one of the most promising techniques, which supports the monitoring of large thin-walled structures. However, beamforming has been typically applied to the post-processing stage (also known as virtual or receiver beamforming) because transmission or physical beamforming requires complex hardware configurations. This paper introduces an electronic structural health monitoring system that carries out transmission beamforming experiments by simultaneously emitting and receiving ultrasonic guided-waves using several transducers. An empirical characterization of the transmission beamforming technique for monitoring an aluminum plate is provided in this work. The high signal-to-noise ratio and accurate angular precision of the physical signal obtained in the experiments suggest that transmission beamforming can increase the reliability and robustnessof this monitoring technique for large structures and in real-world noisy environments.

Guided Wave Damage Detection in Power-Plant-Tubes by Using Magnetostrictive Transducer Arrays

2015 ◽  
Author(s):  
Peng Guo ◽  
Hongyuan Li ◽  
Zhenhua Tian ◽  
Hong Xu
Keyword(s):  
Power Plant ◽  
Damage Detection ◽  
Guided Waves ◽  
Small Diameter ◽  
Wave Mode ◽  
Guided Wave ◽  
Detection Technique ◽  
Thick Wall ◽  
Transducer Arrays ◽  
Magnetostrictive Transducer

This paper presents an efficient damage detection technique for power-plant-tubes by using guided waves and magnetostrictive transducer arrays. Particularly, our detection technique focuses on the small diameter and thick wall power-plant-tubes, such as superheater tubes, reheater tubes and water wall tubes. Firstly, the damage effects on guided waves in small diameter and thick wall tubes were studied by using three-dimensional finite element method. The wave reflections and mode conversions induced by damage were investigated. Secondly, based on T (0, 1)-F (n, 2) modes, magnetostrictive transducers were designed for guided wave generation and sensing in small diameter and thick wall tubes. The designed magnetostrictive transducers can effectively generate and measure guided waves, especially the non-dispersive torsional T (0, 1) wave mode. Finally, a magnetostrictive transducer array was developed for damage detection in small diameter and thick wall tubes. Through a virtual focusing array imaging algorithm, intensity images were constructed, which can show both the location and size of damage.

New Magnetostrictive Transducers and Applications for SHM of Pipes and Vessels

2019 ◽  
Author(s):  
Sergey Vinogradov ◽  
Jay L. Fisher
Keyword(s):  
Magnetic Field ◽  
Guided Waves ◽  
Permanent Magnets ◽  
Elevated Temperatures ◽  
Service Industry ◽  
Guided Wave ◽  
Transverse Motion ◽  
Time Varying ◽  
Transducer Design ◽  
Magnetostrictive Transducer

Abstract The use of guided waves for long-range inspection of components is a rapidly growing area of the nondestructive evaluation service industry. Magnetostrictive sensors utilizing ferromagnetic strip material for the transduction effect have proven to be very effective for guided wave testing (GWT) on a variety of components. There is still a demand for enhanced sensor characterization and sensors with specific characteristics. The most challenging area is structural health monitoring (SHM) of components operating at elevated temperatures of at least 200°C. A new configuration of a sensor for generating and receiving transverse-motion guided waves swaps the biasing and time-varying magnetic field directions. This alternative design is a reversed Wiedemann effect magnetostrictive transducer. These transducers exhibit a number of unique features compared with the more conventional Wiedemann sensor, including: (1) the use of smaller rare earth permanent magnets to achieve large, uniform, and self-sustained bias fields; (2) the use of more efficient electric coil arrangements to induce a stronger time-varying magnetic field for a given coil impedance; (3) the ability to generate both transverse and longitudinal waves; (4) they can be used on pipes ranging from a few millimeters to several meters in diameter. In this paper, the new transducer design will be described and its performance will be analyzed in application to SHM of pressurized pipe operating at 200°C and automated omnidirectional scan of large storage tank walls.

A compact guided-wave EMAT with pulsed electromagnet for ferromagnetic tube inspection

2020 ◽  
Vol 64 (1-4) ◽  
pp. 951-958
Author(s):  
Tianhao Liu ◽  
Yu Jin ◽  
Cuixiang Pei ◽  
Jie Han ◽  
Zhenmao Chen
Keyword(s):  
Power Plants ◽  
Signal To Noise Ratio ◽  
Small Diameter ◽  
Performance Testing ◽  
Guided Wave ◽  
High Signal ◽  
Receiver Coil ◽  
Signal To Noise ◽  
Corrosion Defects

Small-diameter tubes that are widely used in petroleum industries and power plants experience corrosion during long-term services. In this paper, a compact inserted guided-wave EMAT with a pulsed electromagnet is proposed for small-diameter tube inspection. The proposed transducer is noncontact, compact with high signal-to-noise ratio and unattractive to ferromagnetic tubes. The proposed EMAT is designed with coils-only configuration, which consists of a pulsed electromagnet and a meander pulser/receiver coil. Both the numerical simulation and experimental results validate its feasibility on generating and receiving L(0,2) mode guided wave. The parameters for driving the proposed EMAT are optimized by performance testing. Finally, feasibility on quantification evaluation for corrosion defects was verified by experiments.

scholarly journals Numerical Simulation on Micro-damage Detection In CFRP Composites Based on Nonlinear Ultrasonic Guided Waves

2021 ◽  
Keyword(s):  
Damage Detection ◽  
Composite Structures ◽  
Guided Waves ◽  
Second Harmonic ◽  
Wave Mode ◽  
Guided Wave ◽  
Reinforced Plastics ◽  
Matrix Cracks ◽  
Nonlinear Ultrasonic ◽  
Contact Acoustic Nonlinearity

Abstract. Micro-damages such as pores, closed delamination/debonding and fiber/matrix cracks in carbon fiber reinforced plastics (CFRP) are vital factors towards the performance of composite structures, which could collapse if defects are not detected in advance. Nonlinear ultrasonic technologies, especially ones involving guided waves, have drawn increasing attention for their better sensitivity to early damages than linear acoustic ones. The combination of nonlinear acoustics and guided waves technique can promisingly provide considerable accuracy and efficiency for damage assessment and materials characterization. Herein, numerical simulations in terms of finite element method are conducted to investigate the feasibility of micro-damage detection in multi-layered CFRP plates using the second harmonic generation (SHG) of asymmetric Lamb guided wave mode. Contact acoustic nonlinearity (CAN) is introduced into the constitutive model of micro-damages in composites, which leads to the distinct SHG compared with material nonlinearity. The results suggest that the generated second order harmonics due to CAN could be received and adopted for early damage evaluation without matching the phase of the primary waves.

Detection of Defects in Titanium Using Shear Horizontal Guided Waves

2021 ◽  
Author(s):  
Christian Peyton ◽  
Rachel S. Edwards ◽  
Steve Dixon ◽  
Ben Dutton ◽  
Wilson Vesga
Keyword(s):  
Guided Waves ◽  
Wave Mode ◽  
Guided Wave ◽  
Inspection System ◽  
Wave Direction ◽  
Finite Element Software ◽  
Small Defect ◽  
Back Face ◽  
The Relationship ◽  
Shear Horizontal

Abstract This paper investigates the interaction behaviour between the fundamental shear horizontal guided wave mode and small defects, in order to understand and develop an improved inspection system for titanium samples. In this work, an extensive range of defect sizes have been simulated using finite element software. The SH0 reflection from a defect has been shown previously to depend on its length as the total reflection consists of reflections from both the front and back face. However, for small defect widths, this work has found that the width also affects this interference, changing the length at which the reflection is largest. In addition, the paper looks at how the size of the defect affects the mode converted S0 reflection and SH0 diffraction. The relationship between the SH0 diffraction and defect size is shown to be more complex compared to the reflections. The mode converted S0 reflection occurs at an angle to the incident wave direction; therefore, the most suitable angle for the detection has been found. Simultaneous measurement of multiple waves would bring benefits to inspection.

scholarly journals Development of Ultrasonic Guided Wave Transducer for Monitoring of High Temperature Pipelines

Sensors ◽  
2019 ◽  
Vol 19 (24) ◽  
pp. 5443 ◽  
Author(s):  
Anurag Dhutti ◽  
Saiful Asmin Tumin ◽  
Wamadeva Balachandran ◽  
Jamil Kanfoud ◽  
Tat-Hean Gan
Keyword(s):  
High Temperature ◽  
Guided Waves ◽  
Elevated Temperatures ◽  
Element Model ◽  
Wave Mode ◽  
Guided Wave ◽  
Electromechanical Impedance ◽  
Active Sensor ◽  
Ultrasonic Guided Wave ◽  
Modes Of Vibration

High-temperature (HT) ultrasonic transducers are of increasing interest for structural health monitoring (SHM) of structures operating in harsh environments. This article focuses on the development of an HT piezoelectric wafer active sensor (HT-PWAS) for SHM of HT pipelines using ultrasonic guided waves. The PWAS was fabricated using Y-cut gallium phosphate (GaPO4) to produce a torsional guided wave mode on pipes operating at temperatures up to 600 °C. A number of confidence-building tests on the PWAS were carried out. HT electromechanical impedance (EMI) spectroscopy was performed to characterise piezoelectric properties at elevated temperatures and over long periods of time (>1000 h). Laser Doppler vibrometry (LDV) was used to verify the modes of vibration. A finite element model of GaPO4 PWAS was developed to model the electromechanical behaviour of the PWAS and the effect of increasing temperatures, and it was validated using EMI and LDV experimental data. This study demonstrates the application of GaPO4 for guided-wave SHM of pipelines and presents a model that can be used to evaluate different transducer designs for HT applications.

A Wall Thinning Detection and Quantification Based on Guided Wave Mode Conversion Features

2006 ◽  
Vol 321-323 ◽  
pp. 795-798 ◽  
Author(s):  
Youn Ho Cho ◽  
Won Deok Oh ◽  
Joon Hyun Lee
Keyword(s):  
Long Range ◽  
Guided Waves ◽  
Velocity Dispersion ◽  
Mode Conversion ◽  
Group Velocity Dispersion ◽  
Wave Mode ◽  
Guided Wave ◽  
Wall Thinning ◽  
Theoretical Analyses ◽  
Data Calibration

This study presents a feasibility of using guided waves for a long-range inspection of pipe through investigation of mode conversion and scattering pattern from edge and wall-thinning in a steel pipe. Phase and group velocity dispersion curves for reference modes of pipes are illustrated for theoretical analyses. Predicted modes could be successfully generated by controlling frequency, receiver angle and wavelength. The dispersive characteristics of the modes from and edge wall-thinning are compared and analyzed respectively. The mode conversion characteristics are distinct depending on dispersive pattern of modes. Experimental feasibility study on the guided waves was carried out to explore wall thinning part in pipe for data calibration of a long range pipe monitoring by comb transducer and laser.

scholarly journals An Investigation on a Quantitative Tomographic SHM Technique for a Containment Liner Plate in a Nuclear Power Plant with Guided Wave Mode Selection

Sensors ◽  
2019 ◽  
Vol 19 (12) ◽  
pp. 2819 ◽  
Author(s):  
Yonghee Lee ◽  
Younho Cho
Keyword(s):  
Power Plant ◽  
Nuclear Power Plant ◽  
Elastic Wave ◽  
Nuclear Power ◽  
Guided Waves ◽  
Mode Selection ◽  
Wave Mode ◽  
Guided Wave ◽  
Element Analysis ◽  
Wave Tomography

The containment liner plate (CLP) in a nuclear power plant is the most critical part of the structure of a power plant, as it prevents the radioactive contamination of the surrounding area. This paper presents feasibility of structural health monitoring (SHM) and an elastic wave tomography method based on ultrasonic guided waves (GW), for evaluating the integrity of CLP. It aims to check the integrity for a dynamic response to a damaged isotropic structure. The proposed SHM technique relies on sensors and, therefore, it can be placed on the structure permanently and can monitor either passively or actively. For applying this method, a suitable guided wave mode tuning is required to verify wave propagation. A finite element analysis (FEA) is performed to figure out the suitable GW mode for a CLP by considering geometric and material condition. Furthermore, elastic wave tomography technique is modified to evaluate the CLP condition and its visualization. A modified reconstruction algorithm for the probabilistic inspection of damage tomography algorithm is used to quantify corrosion defects in the CLP. The location and shape of the wall-thinning defects are successfully obtained by using elastic GW based SHM. Making full use of verified GW mode to Omni-directional transducer, it can be expected to improve utilization of the SHM based evaluation technique for CLP.

scholarly journals Improved Defect Detection Using Adaptive Leaky NLMS Filter in Guided-Wave Testing of Pipelines

2019 ◽  
Vol 9 (2) ◽  
pp. 294 ◽  
Author(s):  
Houman Nakhli Mahal ◽  
Kai Yang ◽  
Asoke Nandi
Keyword(s):  
Signal To Noise Ratio ◽  
Single Point ◽  
Element Model ◽  
Wave Mode ◽  
Guided Wave ◽  
Least Mean Square ◽  
Material Loss ◽  
Optimum Frequency ◽  
Cross Sectional ◽  
Axisymmetric Wave

Ultrasonic guided wave (UGW) testing of pipelines allows long range assessments of pipe integrity from a single point of inspection. This technology uses a number of arrays of transducers, linearly placed apart from each other to generate a single axisymmetric wave mode. The general propagation routine of the device results in a single time domain signal, which is then used by the inspectors to detect the axisymmetric wave for any defect location. Nonetheless, due to inherited characteristics of the UGW and non-ideal testing conditions, non-axisymmetric (flexural) waves will be transmitted and received in the tests. This adds to the complexity of results’ interpretation. In this paper, we implement an adaptive leaky normalized least mean square (NLMS) filter for reducing the effect of non-axisymmetric waves and enhancement of axisymmetric waves. In this approach, no modification in the device hardware is required. This method is validated using the synthesized signal generated by a finite element model (FEM) and real test data gathered from laboratory trials. In laboratory trials, six different sizes of defects with cross-sectional area (CSA) material loss of 8% to 3% (steps of 1%) were tested. To find the optimum frequency, several excitation frequencies in the region of 30–50 kHz (steps of 2 kHz) were used. Furthermore, two sets of parameters were used for the adaptive filter wherein the first set of tests the optimum parameters were set to the FEM test case and, in the second set of tests, the data from the pipe with 4% CSA defect was used. The results demonstrated the capability of this algorithm for enhancing a defect’s signal-to-noise ratio (SNR).

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