scholarly journals Numerical Simulation on Micro-damage Detection In CFRP Composites Based on Nonlinear Ultrasonic Guided Waves

Abstract. Micro-damages such as pores, closed delamination/debonding and fiber/matrix cracks in carbon fiber reinforced plastics (CFRP) are vital factors towards the performance of composite structures, which could collapse if defects are not detected in advance. Nonlinear ultrasonic technologies, especially ones involving guided waves, have drawn increasing attention for their better sensitivity to early damages than linear acoustic ones. The combination of nonlinear acoustics and guided waves technique can promisingly provide considerable accuracy and efficiency for damage assessment and materials characterization. Herein, numerical simulations in terms of finite element method are conducted to investigate the feasibility of micro-damage detection in multi-layered CFRP plates using the second harmonic generation (SHG) of asymmetric Lamb guided wave mode. Contact acoustic nonlinearity (CAN) is introduced into the constitutive model of micro-damages in composites, which leads to the distinct SHG compared with material nonlinearity. The results suggest that the generated second order harmonics due to CAN could be received and adopted for early damage evaluation without matching the phase of the primary waves.

Author(s):  
Peng Guo ◽  
Hongyuan Li ◽  
Zhenhua Tian ◽  
Hong Xu

This paper presents an efficient damage detection technique for power-plant-tubes by using guided waves and magnetostrictive transducer arrays. Particularly, our detection technique focuses on the small diameter and thick wall power-plant-tubes, such as superheater tubes, reheater tubes and water wall tubes. Firstly, the damage effects on guided waves in small diameter and thick wall tubes were studied by using three-dimensional finite element method. The wave reflections and mode conversions induced by damage were investigated. Secondly, based on T (0, 1)-F (n, 2) modes, magnetostrictive transducers were designed for guided wave generation and sensing in small diameter and thick wall tubes. The designed magnetostrictive transducers can effectively generate and measure guided waves, especially the non-dispersive torsional T (0, 1) wave mode. Finally, a magnetostrictive transducer array was developed for damage detection in small diameter and thick wall tubes. Through a virtual focusing array imaging algorithm, intensity images were constructed, which can show both the location and size of damage.


2018 ◽  
Vol 18 (1) ◽  
pp. 180-192 ◽  
Author(s):  
Ruiqi Guan ◽  
Ye Lu ◽  
Kai Wang ◽  
Zhongqing Su

This study elaborates fundamental differences in fatigue crack detection using nonlinear guided waves between plate and pipe structures and provides an effective approach for analysing nonlinearity in pipe structures. For this purpose, guided wave propagation and interaction with microcrack in a pipe structure, which introduced a contact acoustic nonlinearity, was analysed through a finite element analysis in which the material nonlinearity was also included. To validate the simulation results, experimental testing was performed using piezoelectric transducers to generate guided waves in a specimen with a fatigue crack. Both methods revealed that the second harmonic wave generated by the breathing behaviour of the microcrack in a pipe had multiple wave modes, unlike the plate scenario using nonlinear guided waves. Therefore, a proper index which considered all the generated wave modes due to the microcrack was developed to quantify the nonlinearity, facilitating the identification of microscale damage and further assessment of the severity of the damage in pipe structures.


2021 ◽  
Author(s):  
Christian Peyton ◽  
Rachel S. Edwards ◽  
Steve Dixon ◽  
Ben Dutton ◽  
Wilson Vesga

Abstract This paper investigates the interaction behaviour between the fundamental shear horizontal guided wave mode and small defects, in order to understand and develop an improved inspection system for titanium samples. In this work, an extensive range of defect sizes have been simulated using finite element software. The SH0 reflection from a defect has been shown previously to depend on its length as the total reflection consists of reflections from both the front and back face. However, for small defect widths, this work has found that the width also affects this interference, changing the length at which the reflection is largest. In addition, the paper looks at how the size of the defect affects the mode converted S0 reflection and SH0 diffraction. The relationship between the SH0 diffraction and defect size is shown to be more complex compared to the reflections. The mode converted S0 reflection occurs at an angle to the incident wave direction; therefore, the most suitable angle for the detection has been found. Simultaneous measurement of multiple waves would bring benefits to inspection.


2021 ◽  
pp. 147592172110571
Author(s):  
Fuzhen Wen ◽  
Shengbo Shan ◽  
Li Cheng

High-order harmonic guided waves are sensitive to micro-scale damage in thin-walled structures, thus, conducive to its early detection. In typical autonomous structural health monitoring (SHM) systems activated by surface-bonded piezoelectric wafer transducers, adhesive nonlinearity (AN) is a non-negligible adverse nonlinear source that can overwhelm the damage-induced nonlinear signals and jeopardize the diagnosis if not adequately mitigated. This paper first establishes that the second harmonic shear horizontal (second SH) waves are immune to AN while exhibiting strong sensitivity to cracks in a plate. Capitalizing on this feature, the feasibility of using second SH waves for crack detection is investigated. Finite element (FE) simulations are conducted to shed light on the physical mechanism governing the second SH wave generation and their interaction with the contact acoustic nonlinearity (CAN). Theoretical and numerical results are validated by experiments in which the level of the AN is tactically adjusted. Results show that the commonly used second harmonic S0 (second S0) mode Lamb waves are prone to AN variation. By contrast, the second SH0 waves show high robustness to the same degree of AN changes while preserving a reasonable sensitivity to breathing cracks, demonstrating their superiority for SHM applications.


2019 ◽  
Vol 9 (5) ◽  
pp. 1028 ◽  
Author(s):  
Pengfei Zhang ◽  
Zhifeng Tang ◽  
Fuzai Lv ◽  
Keji Yang

Ultrasonic guided waves (UGWs) have attracted attention in the nondestructive testing and structural health monitoring (SHM) of multi-wire cables. They offer such advantages as a single measurement, wide coverage of the acoustic field, and long-range propagation ability. However, the mechanical coupling of multi-wire structures complicates the propagation behaviors of guided waves and signal interpretation. In this paper, UGW propagation in these waveguides is investigated theoretically, numerically, and experimentally from the perspective of dispersion and wave structure, contact acoustic nonlinearity (CAN), and wave energy transfer. Although the performance of all possible propagating wave modes in a multi-wire cable at different frequencies could be obtained by dispersion analysis, it is ineffective to analyze the frequency behaviors of the wave signals of a certain mode, which could be analyzed using the CAN effect. The CAN phenomenon of two mechanically coupled wires in contact was observed, which was demonstrated by numerical guided wave simulation and experiments. Additionally, the measured guided wave energy of wires located in different layers of an aluminum conductor steel-reinforced cable accords with the theoretical prediction. The model of wave energy distribution in different layers of a cable also could be used to optimize the excitation power of transducers and determine the effective monitoring range of SHM.


Sensors ◽  
2019 ◽  
Vol 19 (24) ◽  
pp. 5443 ◽  
Author(s):  
Anurag Dhutti ◽  
Saiful Asmin Tumin ◽  
Wamadeva Balachandran ◽  
Jamil Kanfoud ◽  
Tat-Hean Gan

High-temperature (HT) ultrasonic transducers are of increasing interest for structural health monitoring (SHM) of structures operating in harsh environments. This article focuses on the development of an HT piezoelectric wafer active sensor (HT-PWAS) for SHM of HT pipelines using ultrasonic guided waves. The PWAS was fabricated using Y-cut gallium phosphate (GaPO4) to produce a torsional guided wave mode on pipes operating at temperatures up to 600 °C. A number of confidence-building tests on the PWAS were carried out. HT electromechanical impedance (EMI) spectroscopy was performed to characterise piezoelectric properties at elevated temperatures and over long periods of time (>1000 h). Laser Doppler vibrometry (LDV) was used to verify the modes of vibration. A finite element model of GaPO4 PWAS was developed to model the electromechanical behaviour of the PWAS and the effect of increasing temperatures, and it was validated using EMI and LDV experimental data. This study demonstrates the application of GaPO4 for guided-wave SHM of pipelines and presents a model that can be used to evaluate different transducer designs for HT applications.


2019 ◽  
Vol 103 (1) ◽  
pp. 003685041988107 ◽  
Author(s):  
Weibin Li ◽  
Chang Jiang ◽  
Xinlin Qing ◽  
Liangbing Liu ◽  
Mingxi Deng

Structural strength and integrity of composites can be considerably affected by the low-velocity impact damage due to the unique characteristics of composites, such as layering bonded by adhesive and the weakness to impact. For such damage, there is an urgent need to develop advanced nondestructive testing approaches. Despite the fact that the second harmonics could provide information sensitive to the structural health condition, the diminutive amplitude of the measured second-order harmonic guided wave still limits the applications of the second-harmonic generation–based nonlinear guided wave approach. Herein, laminated composites suffered from low-velocity impact are characterized by use of nonlinear guided waves. An enhancement in the signal-to-noise ratio for the measure of second harmonics is achieved by a phase-reversal method. Results obtained indicate a monotonic correlation between the impact-induced damage in composites and the relative acoustic nonlinear indicator of guided waves. The experimental finding in this study shows that the measure of second-order harmonic guided waves with a phase-reversal method can be a promising indicator to impact damage rendering in an improved and reliable manner.


2018 ◽  
Vol 38 (5) ◽  
pp. 299-307
Author(s):  
Seongin Moon ◽  
To Kang ◽  
Soonwoo Han ◽  
Jun-Young Jeon ◽  
Gyuhae Park

2008 ◽  
Vol 47-50 ◽  
pp. 129-132 ◽  
Author(s):  
Chan Yik Park ◽  
Seung Moon Jun

Guided wave structural damage detection is one of promising candidates for the future aircraft structural health monitoring systems. There are several advantages of guided wave based damage detection: well established theoretical studies, simple sensor devices, large sensing areas, good sensitivity, etc. However, guided wave approaches are still vulnerable to false warnings of detecting damage due to temperature changes of the structures. Therefore, one of main challenges is to find an effective way of compensating temperature changes and to imply it to existing damage detect algorithms. In this paper, a simple method for applying guided waves to the problem of detecting damage in the presence of temperature changes is presented. In order to examine the effectiveness of the presented method, delaminations due to low-velocity impact on composite plate specimens are detected. The results show that the presented approach is simple but useful for detecting structural damage under the temperature variations.


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