Tempering effect on residual stress in bimetallic roll

2021 ◽  
pp. 2140044
Author(s):  
Nao-Aki Noda ◽  
Mohd Radzi Aridi ◽  
Yoshikazu Sano
Keyword(s):  
Residual Stress ◽  
Tensile Stress ◽  
Maximum Stress ◽  
Work Roll ◽  
Nonuniform Heating ◽  
Roll Surface ◽  
Uniform Heating ◽  
Heating Treatment ◽  
Quenching And Tempering

In this study, tempering effect on the residual stress is studied after uniform heating–quenching and nonuniform heating–quenching for bimetallic work roll. Results for uniform heating treatment showed that the maximum stress at the center decreases by 68% from 396 MPa to 126 MPa after the first and second tempering. Results for nonuniform heating treatment showed that the maximum stress at the center decreases by 47% from 309 MPa to 165 MPa after the first and second tempering. It may be concluded that nonuniform heating–quenching and tempering are useful for reducing the central tensile stress preventing cracks at the roll surface.

scholarly journals Residual Stress Differences between Uniform and Non-Uniform Heating Treatment of Bimetallic Roll: Effect of Creep Behavior on Residual Stress

Metals ◽  
2018 ◽  
Vol 8 (11) ◽  
pp. 952 ◽  
Author(s):  
Nao-Aki Noda ◽  
Yoshikazu Sano ◽  
Mohd Aridi ◽  
Kenji Tsuboi ◽  
Nozomu Oda
Keyword(s):  
Residual Stress ◽  
Creep Behavior ◽  
Compressive Residual Stress ◽  
Work Roll ◽  
Tensile Residual Stress ◽  
Uniform Heating ◽  
Steel Rolling ◽  
Surface Cracking ◽  
Small Influence ◽  
Heating Treatment

The work roll is one of the most important tools in the steel rolling industry. Work rolls are used under extremely severe conditions such as high temperature, high loading, and an aggressive atmosphere. To meet those demands, bimetallic rolls have recently been used to replace conventional single material rolls. Usually, a compressive residual stress is introduced to prevent surface cracking. However, a tensile residual stress at the center appears to balance the compressive residual stress. This center residual stress sometimes causes roll failure. In this paper, therefore, a simulation is performed using the finite element method (FEM) for the quenching process of the bimetallic roll by considering the creep behavior. Then the effect of pre-heating conditions is discussed. The results show that the maximum stress point for the tensile stress at the roll center for non-uniform heating is 24% less than that achieved with uniform heating, although the same compressive stresses appear at the surface. Then, using different work roll diameters, the center tensile residual stress for non-uniform heating is found to be smaller than the uniform heating. Also, it is found that the area ratios of the shell-core only have a small influence on the residual stress of the bimetallic roll for both heating treatments.

Effects of Stress-Relief Annealing on the Residual Stress and the Microstructure of TA15 Welded Joint

2016 ◽  
Vol 849 ◽  
pp. 281-286 ◽  
Author(s):  
Teng Ma ◽  
Xiao Yun Song ◽  
Wen Jun Ye ◽  
Song Xiao Hui ◽  
Rui Liu
Keyword(s):  
Residual Stress ◽  
Tensile Stress ◽  
Fusion Zone ◽  
Maximum Stress ◽  
Electron Beam Welding ◽  
Welded Joint ◽  
Stress Relief ◽  
Welding Zone ◽  
Weave Structure ◽  
Effects Of Stress

The effects of stress-relief annealing on the distribution of residual stress and on the microstructure of TA15 (Ti-6.5Al-2Zr-1Mo-1V) alloy joints by electron beam welding (EBW) were investigated. The results indicated that the microstructure of welded joint presented a transitional change, i.e. basket-weave structure appeared in the fusion zone while equiaxed α structure in base metal. No significant change occurred in microstructure after annealing at 650°C for 2 h. The residual stress in fusion zone was mainly tensile stress and the maximum longitudinal stress value was 473MPa. After annealing, the residual stress near the welded joint exhibited a uniform distribution and the maximum stress droped to 150 MPa. The yield stress and tensile stress of the TA15 welding zone were 1016 MPa and 1100 MPa respectively.

scholarly journals Simulation of Thermal Stress and Fatigue Life Prediction of High Speed Steel Work Roll during Hot Rolling Considering the Initial Residual Stress

Metals ◽  
2019 ◽  
Vol 9 (9) ◽  
pp. 966 ◽  
Author(s):  
Kejun Hu ◽  
Fuxian Zhu ◽  
Jufang Chen ◽  
Nao-Aki Noda ◽  
Wenqin Han ◽  
...  
Keyword(s):  
Residual Stress ◽  
Thermal Stress ◽  
Fatigue Life ◽  
Hot Rolling ◽  
Work Roll ◽  
Roll Surface ◽  
Initial Residual Stress ◽  
Thermal Fatigue Life ◽  
Cooling Conditions ◽  
Roll Temperature

Considerable residual stress is produced during heat treatment. Compressive residual stress at the shell is conductive to improving the thermal fatigue life of a work roll, while tensile stress in the core could cause thermal breakage. In hot rolling, thermal stress occurs under the heating-cooling cycles over the roll surface due to the contact with the hot strip and water spray cooling. The combination of thermal stress and residual stress remarkably influences the life of a work roll. In this paper, finite element method (FEM) simulation of hot rolling is performed by treating the residual stress as the initial stress. Afterwards, the effects of the initial roll temperature and cooling conditions on thermal stress considering the initial residual stress are discussed. Lastly, the thermal fatigue life of a work roll is estimated based on the strain life model. The higher initial roll temperature causes a higher temperature but a lower compressive thermal stress at the roll surface. The surface temperature and compressive stress increase significantly in the insufficient cooling conditions, as well as the center tensile stress. The calculation of the fatigue life of a work roll based on the universal slopes model according to the 10% rule and 20% rule is reasonable compared with experimental results.

Effects of Ultrasonic Impact Treatment on the Residual Stress and Microstructure of TA15 Welded Joint

2017 ◽  
Vol 898 ◽  
pp. 1056-1062 ◽  
Author(s):  
Guang Lu Qian ◽  
Xiao Yun Song ◽  
Wen Jun Ye ◽  
Rong Chen ◽  
Teng Ma ◽  
...  
Keyword(s):  
Residual Stress ◽  
Tensile Stress ◽  
Fusion Zone ◽  
Maximum Stress ◽  
Electron Beam Welding ◽  
Welded Joint ◽  
Maximum Tensile Stress ◽  
Residual Stress Distribution ◽  
Longitudinal Stress ◽  
Ultrasonic Impact Treatment

The effects of ultrasonic impact treatment (UIT) on the distribution of residual stress and on the microstructure of TA15 (Ti-6.5Al-2Zr-1Mo-1V) alloy joints by electron beam welding (EBW) were investigated. The results demonstrated that a marked microstructure change occurred after welding and the microstructure of welded joint presented a transitional change, i.e. martensite appeared in the fusion zone while equiaxed α in base mental. The residual stress in fusion zone was mainly tensile stress, and the maximum longitudinal stress value was 817MPa, which located in the centerline of welded joint. The results indicated that different impact methods have different influence on residual stress distribution. After employing UIT on welding toe, the residual stress near the welded joint exhibited a uniform distribution and the maximum tensile stress dropped to-153MPa. While after applying UIT on full coverage, the curve of the residual stress was steep and the maximum stress was still tensile stress. After UIT, no significant change occurred in microstructure and the tensile strength has a little change.

Relation between Residual Stresses in TBCs Interface Area with TGO Interface Morphology

2012 ◽  
Vol 151 ◽  
pp. 469-473 ◽  
Author(s):  
Zhi Yong Han ◽  
Hua Zhang
Keyword(s):  
Residual Stress ◽  
Tensile Stress ◽  
Residual Stresses ◽  
Compressive Stress ◽  
Bond Coat ◽  
Maximum Stress ◽  
Ceramic Coating ◽  
Interface Morphology ◽  
Interface Area ◽  
Symmetrical Center

Considering the thermally-growth oxide (TGO) that grows between top ceramic coating (TCC)and bond coat (BC) interface and surface morphology of bond coat in a TBC system, the effect of residual stresses distribution by actual and assuming interface morphology in TGO area was calculated with ABAQUS. The calculating result shows that the residual stress of TCC/TGO and TGO/TCC interface are affected by interface morphology obviously, σyy is tensile at peaks and compressive at valleys for both with maximum stress beside the symmetrical center and at the symmetrical center respectively. σyy stress in TCC is bigger than that of BC for both. σxx stress of actual TGO in the three layers remains the same, the interim area change dramatically with TCC layer compressive stress, TGO layer smaller compressive stress, BC layer tensile stress.

Residual Stress Measurement in Silicon Substrate After Local Thermal Oxidation Using Microscopic Raman Spectroscopy

1991 ◽  
Vol 226 ◽  
Author(s):  
Hideo Miura ◽  
Hiroshi Sakata ◽  
Shinji Sakata Merl
Keyword(s):  
Residual Stress ◽  
Raman Spectroscopy ◽  
Tensile Stress ◽  
Oxide Film ◽  
Film Thickness ◽  
Silicon Dioxide ◽  
Thermal Oxidation ◽  
Silicon Substrate ◽  
Nitride Film ◽  
Oxide Film Thickness

AbstractThe residual stress in silicon substrates after local thermal oxidation is discussed experimentally using microscopic Raman spectroscopy. The stress distribution in the silicon substrate is determined by three main factors: volume expansion of newly grown silicon–dioxide, deflection of the silicon–nitride film used as an oxidation barrier, and mismatch in thermal expansion coefficients between silicon and silicon dioxide.Tensile stress increases with the increase of oxide film thickness near the surface of the silicon substrate under the oxide film without nitride film on it. The tensile stress is sometimes more than 100 MPa. On the other hand, a complicated stress change is observed near the surface of the silicon substrate under the nitride film. The tensile stress increases initially, as it does in the area without nitride film on it. However, it decreases with the increase of oxide film thickness, then the compressive stress increases in the area up to 170 MPa. This stress change is explained by considering the drastic structural change of the oxide film under the nitride film edge during oxidation.

scholarly journals Influence of Work Roll Surface Oxide Scale on Interface Thermal Transfer

2018 ◽  
Vol 104 (12) ◽  
pp. 735-741
Author(s):  
Shohei Fujiwara ◽  
Eiji Abe ◽  
Nobuki Yukawa
Keyword(s):  
Oxide Scale ◽  
Work Roll ◽  
Surface Oxide ◽  
Roll Surface ◽  
Thermal Transfer

FEM Simulation of the Effects of Residual Stress on Deformation of Gyroscope Frame

2010 ◽  
Vol 439-440 ◽  
pp. 838-841
Author(s):  
Jun Zhan ◽  
Gui Min Chen ◽  
Xiao Fang Liu ◽  
Qing Jie Liu ◽  
Qian Zhang
Keyword(s):  
Finite Element Method ◽  
Residual Stress ◽  
Finite Element ◽  
Stress Distribution ◽  
Tensile Stress ◽  
Large Deformation ◽  
Deformation Process ◽  
Fem Simulation ◽  
Machining Process ◽  
The Core

Gyroscope is the core of an inertia system and made by machining process. Machining process imports large residual stress. The residual stress will be released and induces large deformation of gyroscope frame. In this paper, the effects of residual stress on deformation of gyroscope frame were simulated by finite element method. Different stress distribution leads different deformation. Compressive stress can make sample long and tensile stress make sample short. The stress released in deformation process which reduced about 90%.

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