ELECTRODEPOSITION AND CORROSION RESISTANCE OF Ni–W–Al2O3 NANOCOMPOSITE COATINGS

2017 ◽  
Vol 24 (Supp01) ◽  
pp. 1850015 ◽  
Author(s):  
QIONGYU ZHOU ◽  
WEI XIE ◽  
YADONG ZHANG ◽  
MINQI SHENG ◽  
ANWEI HU ◽  
...  
Keyword(s):  
Corrosion Resistance ◽  
Electrochemical Impedance ◽  
Energy Dispersive Spectrometer ◽  
Low Carbon Steel ◽  
Nano Particles ◽  
Nanocomposite Coatings ◽  
Low Carbon ◽  
X Ray Diffraction ◽  
Steel Substrates ◽  
Resistance Performance

Ni–W–Al2O3 nanocomposite coatings were deposited on the low-carbon steel substrates from aqueous sulfate-citrate electrolytes containing various amounts of Al3O2 nanoparticles. Their surface morphology, element and phase composition were carried out using scanning electron microscopy (SEM), energy dispersive spectrometer (EDS) and X-ray diffraction (XRD). The corrosion resistance was carried out using the potentiodynamic polarization (Tafel) and electrochemical impedance spectroscopy (EIS). It is shown that incorporation of Al2O3 nano-particles into amorphous Ni–W coating would transform its structure to being crystalline and influence its properties. The hardness sharply increases and corrosion resistance performance significantly decreases even after few Al2O3 nanoparticles (2 g/L) were added into the bath. In addition, with increase of Al2O3 addition in the bath, a tendency of increase in hardness and corrosion resistance performance is observed.

EVALUATION OF ELECTROLESS NI-P AND NI-P NANO-COMPOSITE COATINGS' PROPERTIES

2012 ◽  
Vol 05 ◽  
pp. 817-824 ◽  
Author(s):  
S.R. Allahkaram ◽  
A. Zarebidaki ◽  
T. Rabizadeh
Keyword(s):  
Corrosion Resistance ◽  
Electrochemical Impedance ◽  
Composite Coatings ◽  
Energy Dispersive Spectrometer ◽  
Nano Particles ◽  
X Ray Diffraction ◽  
X65 Steel ◽  
Api 5L X65 Steel ◽  
Steel Substrates ◽  
Electroless Ni

SiC and SiO 2 nano-particles were co-deposited with electroless NiP coating onto API-5L-X65 steel substrates with 7g/L load of nano-particles in the bath at pH 4.6 ± 0.2 and temperature of 90 ± 2°C. The hardness and corrosion resistance of the composite coatings were measured using micro-hardness, polarization and electrochemical impedance spectroscopy techniques, respectively. Moreover, the structure of the composite coatings was investigated by means of X-ray diffraction (XRD) technique, while their morphologies and elemental compositions were analyzed using a scanning electron microscope (SEM) equipped with an energy dispersive spectrometer (EDS). Results showed that co-deposited nano-particles caused an increase in the hardness of the composite coatings. Corrosion tests showed that addition of nano- SiO 2 particles improved corrosion resistance of electroless Ni - P coatings in salty atmosphere but addition of nano- SiC particles decreased, due to the agglomeration of SiC nano-particles together with an increase in the porosity of the composite coatings.

Effect of Nanoparticle Addition in Hybrid Sol-Gel Silane Coating on Corrosion Resistance of Low Carbon Steel

2013 ◽  
Vol 686 ◽  
pp. 244-249 ◽  
Author(s):  
Poovarasi Balan ◽  
Aaron Ng ◽  
Chee Beng Siang ◽  
R.K. Singh Raman ◽  
Eng Seng Chan
Keyword(s):  
Corrosion Resistance ◽  
Carbon Steel ◽  
Electrochemical Impedance ◽  
Sol Gel ◽  
Low Carbon Steel ◽  
Electrochemical Corrosion ◽  
Alumina Nanoparticles ◽  
Low Carbon ◽  
Silane Coating ◽  
Sol Gel Films

Chromium pre-treatments of metal have been replaced by silane pre-treatments as more environmental friendly option. Nanoparticles can be added in the silane sol-gel network have been reported to improve corrosion resistance. In this work, the electrochemical corrosion resistance of low carbon steel coated with hybrid organic-inorganic sol-gel film filled with nanoparticles was evaluated. The sol-gel films have been synthesized from 3-glycidoxy-propyl-trimethoxy-silane (3-GPTMS) and tetra-ethyl-ortho-silicate (TEOS) precursors. These films have been impregnated with 300 ppm of silica or alumina nanoparticles. The electrochemical behavior of the coated steel was evaluated by means of electrochemical impedance spectroscopy (EIS) and scanning electron microscopy (SEM). Equivalent circuit modeling, used for quantifying the EIS measurements showed that sol-gel films containing silica nanoparticles improved the barrier properties of the silane coating. The silica nanoparticle-containing films showed highest initial pore resistance over the five days of immersion in 0.05M NaCl.

The transformation of corrosion products on 0Cu2Cr carbon steel in the marine

2021 ◽  
Vol 68 (5) ◽  
pp. 457-463
Author(s):  
Hongyu Liu ◽  
Yingxue Teng ◽  
Jing Guo ◽  
Qinghe Xiao ◽  
Miao Wang ◽  
...  
Keyword(s):  
Carbon Steel ◽  
Energy Dispersive Spectrometer ◽  
Low Carbon Steel ◽  
Transformation Process ◽  
Corrosion Products ◽  
Low Carbon ◽  
X Ray Diffraction ◽  
Transformation Mechanism ◽  
Content Type ◽  
Marine Engineering

Purpose This paper aims to explore the transformation process and transformation mechanism of carbon steel under the marine environment. Design/methodology/approach In this paper, the transformation and rust layers corrosion products on 0Cu2Cr carbon steel with different cycles coupon test was investigated and deeply explored by scanning electron microscope, energy dispersive spectrometer, X-ray diffraction. Findings The results showed that the thickness of rust layers grew from 71.83 µm to 533.7 µm with increasing duration of corrosion. The initial corrosion product was γ-FeOOH, then part of the γ-FeOOH continued growing, and under the capillary action, the other part of the γ-FeOOH transformed to α-FeOOH. Originality/value To the best of the authors’ knowledge, this paper puts forward for the first time a new viewpoint of the development of corrosion products of low-carbon steel in two ways. This discovery provides a new idea for the future development of steel for marine engineering.

Study of Corrosion Behavior of Friction Surfacing AA6351 Aluminium Alloy Coating on AISI 1020 Low Carbon Steel

2020 ◽  
Vol 1012 ◽  
pp. 401-406
Author(s):  
Carlos Trivellato de Carvalho Filho ◽  
Pedro Paiva Brito
Keyword(s):  
Surface Roughness ◽  
Corrosion Resistance ◽  
Carbon Steel ◽  
Corrosion Behavior ◽  
Electrochemical Impedance ◽  
Low Carbon Steel ◽  
Alloy Coating ◽  
Low Carbon ◽  
Friction Surfacing ◽  
Finishing Process

In the present work, the friction surfacing process was applied to manufacture aluminum alloy (AA6351) coatings on low carbon steel (AISI 1020) substrates. After friction surfacing the AA6351 deposited coatings were submitted to two finishing process in order to adjust surface roughness: milling and milling followed by sanding. The corrosion behavior of the two finishing process was compared with the as-deposited condition in order to determine the influence of surface roughness on the corrosion resistance of friction surfacing coatings. The corrosion behavior was examined by electrochemical impedance spectroscopy and potentiodynamic polarization in a 3.5wt.%NaCl solution containing naturally dissolved O2. The results obtained indicated that the elevated surface roughness observed in the as-deposited condition led to relatively lower corrosion resistance in comparison, with lower values for polarization resistance and more anodic corrosion potential.

scholarly journals Nano-TiO2 Phosphate Conversion Coatings – A Chemical Approach

2018 ◽  
Vol 4 (1) ◽  
pp. 47-54 ◽  
Author(s):  
Nilesh S. Bagal ◽  
Vaibhav S. Kathavate ◽  
Pravin P. Deshpande
Keyword(s):  
Corrosion Resistance ◽  
Electrochemical Impedance Spectroscopy ◽  
Carbon Steel ◽  
Impedance Spectroscopy ◽  
Zinc Phosphate ◽  
Electrochemical Impedance ◽  
Low Carbon Steel ◽  
Low Carbon ◽  
Phosphate Coatings ◽  
Coating Weight

AbstractThe present study aims at deposition of zinc phosphate coatings on low carbon steel with incorporated nano- TiO2 particles by chemical phosphating method. The coated low carbon steel samples were assessed in corrosion studies using electrochemical impedance spectroscopy and potentiodynamic polarization techniques (Tafel) in 3.5% NaCl solution. Morphology and chemical composition of the coatings were analyzed by scanning electron microscopy and energy dispersive X-ray spectroscopy in order to observe growth of coating. Significant variations in the coating weight, porosity and corrosion resistance were observed with the addition of nano- TiO2 in the phosphating bath. Corrosion rate of nano-TiO2 chemical phosphate coated samples was found to be 3.5 milli inches per year which was 3 times less than the normal phosphate-coated sample (8 mpy). Electrochemical impedance spectroscopy studies reveal reduction of porosity of nano-TiO2 phosphate coated samples. It was found that nano-TiO2 particles in the phosphating solution yielded uniform phosphate coatings of higher coating weight, fewer defects and enhanced corrosion resistance than the normal zinc phosphate coatings (developed using normal phosphating bath).

Study on Corrosion Mechanism of Arc Sprayed Zn-Al-Mg Coatings by XRD and EIS

2011 ◽  
Vol 230-232 ◽  
pp. 85-88
Author(s):  
Zi Xin Zhu ◽  
Ai Jun Li ◽  
Bin Shi Xu
Keyword(s):  
Electrochemical Impedance ◽  
Steel Substrate ◽  
Low Carbon Steel ◽  
Electrochemical Corrosion ◽  
Arc Spraying ◽  
Al Alloy ◽  
Corrosion Mechanism ◽  
Low Carbon ◽  
Electrochemical Corrosion Resistance ◽  
Steel Substrates

Cored wires and arc spraying were used to produce high Mg content Zn-Al-Mg alloy coatings on low carbon steel substrates. And the corrosion mechanism of the Zn-Al-Mg coatings was investigated comparing with Zn-Al alloy coatings by X-ray diffractometer (XRD) and Electrochemical impedance spectroscopy (EIS). The results show that, The Zn-Al-Mg coatings show higher electrochemical corrosion resistance in salt solution than Zn-Al coatings. With addition of Mg, the corrosion products can block off the pores in the Zn-Al-Mg coating, which is so-called self sealing, and thus prevent attack on the underlying steel substrate.

scholarly journals Nano Metal Dioxide Incorporated Conversion Phosphate Coatings—A Chemical Approach

2016 ◽  
Author(s):  
Nilesh S. Bagal ◽  
Vaibhav S. Kathavate ◽  
Pravin P. Deshpande
Keyword(s):  
Corrosion Resistance ◽  
Electrochemical Impedance Spectroscopy ◽  
Carbon Steel ◽  
Zinc Phosphate ◽  
Electrochemical Impedance ◽  
Low Carbon Steel ◽  
Low Carbon ◽  
Nano Tio2 ◽  
Phosphate Coatings ◽  
Coating Weight

The present study aims at deposition of zinc phosphate coatings with the incorporation of nano Titanium dioxide particles by chemical phosphating method. Zinc phosphate coatings were developed on low carbon steel by using nano TiO2 in the standard phosphating bath. The Coated low carbon steel samples were assessed for corrosion studies using electrochemical impedance spectroscopy and potentiodynamic polarisation techniques in 3.5% NaCl solution. Chemical composition of the coatings was analysed by energy dispersive X-ray spectroscopy (EDX). Significant variations in the coating weight, porosity and corrosion resistance were observed with the addition of nano TiO2 in the phosphating bath. Corrosion rate of nano TiO2 incorporated chemical phosphate coated samples was found to be 3.5 mpy which was 4 times less than the bare uncoated low carbon steel (~14 mpy). Electrochemical impedance spectroscopy studies revels in the reduction of porosity in nano TiO2 phosphate coated samples. It was found that nano TiO2 particles in the phosphating solution yielded phosphate coatings of higher coating weight, greater surface coverage and enhanced corrosion resistance than the normal zinc phosphate coatings (developed using normal phosphating bath).

Fabrication and Corrosion Properties of Electroplated Ni-Co-Cr Alloy Coatings

2013 ◽  
Vol 456 ◽  
pp. 438-441 ◽  
Author(s):  
Tian Yang ◽  
Cheng Zhang Peng ◽  
Lang Xiang ◽  
Huo Cao
Keyword(s):  
Corrosion Resistance ◽  
Salt Spray ◽  
Low Carbon Steel ◽  
Corrosion Current ◽  
Polarization Measurement ◽  
Neutral Salt ◽  
Low Carbon ◽  
X Ray Diffraction ◽  
Corrosion Properties ◽  
X Ray

The electroplated Ni-Co-Cr coatings were prepared on surface of a low carbon steel. The microstructure of the deposits were analyzed by scanning electron microscope (SEM) and X-ray diffraction (XRD), the corrosion resistance of the deposits was evaluated using neutral salt-spray test and polarization measurement. The results show that the deposits are a Co and Cr solid solution in Ni with a grain size of 6.9~10.6nm, were nearly free of corrosion after neutral salt-spray tested 100 hours. With chromium content increasing, the coatings exhibited higher corrosion potential and lower corrosion current, which revealed excellent corrosion resistance.

Evaluation of Corrosion Properties of Electroless NiP/Nano-SiC Composite Coatings

2011 ◽  
Vol 471-472 ◽  
pp. 203-208
Author(s):  
Arman Zarebidaki ◽  
Saeed Reza Allahkaram
Keyword(s):  
Corrosion Resistance ◽  
Composite Coatings ◽  
Energy Dispersive Spectrometer ◽  
Nano Particles ◽  
X Ray Diffraction ◽  
Corrosion Properties ◽  
X Ray ◽  
Electroless Ni ◽  
Different Content ◽  
Scanning Electron

Ni-P/nano- SiC composite coatings were deposited in different concentrations of SiC nano-particles in the bath. The hardness and corrosion resistance of the composite coatings with different content of SiC nano-particles were measured. Moreover, the structure of the composite coatings was investigated by means of X-ray diffraction (XRD), while their morphologies and elemental composition were analyzed using scanning electron microscope (SEM) equipped with energy dispersive spectrometer (EDS). Results showed that co-deposited SiC nano-particles contributed to increase the hardness but corrosion resistance of electroless Ni-P coatings decreased due to agglomeration of nano-particles and increasing porosity of coatings.

scholarly journals Nano Metal Dioxide Incorporated Conversion Phosphate Coatings—A Chemical Approach

2016 ◽  
Author(s):  
Nilesh S. Bagal ◽  
Vaibhav S. Kathavate ◽  
Pravin P. Deshpande
Keyword(s):  
Corrosion Resistance ◽  
Electrochemical Impedance Spectroscopy ◽  
Carbon Steel ◽  
Zinc Phosphate ◽  
Electrochemical Impedance ◽  
Low Carbon Steel ◽  
Low Carbon ◽  
Nano Tio2 ◽  
Phosphate Coatings ◽  
Coating Weight

The present study aims at deposition of zinc phosphate coatings with the incorporation of nano Titanium dioxide particles by chemical phosphating method. Zinc phosphate coatings were developed on low carbon steel by using nano TiO2 in the standard phosphating bath. The Coated low carbon steel samples were assessed for corrosion studies using electrochemical impedance spectroscopy and potentiodynamic polarisation techniques in 3.5% NaCl solution. Chemical composition of the coatings was analysed by energy dispersive X-ray spectroscopy (EDX). Significant variations in the coating weight, porosity and corrosion resistance were observed with the addition of nano TiO2 in the phosphating bath. Corrosion rate of nano TiO2 incorporated chemical phosphate coated samples was found to be 3.5 mpy which was 4 times less than the bare uncoated low carbon steel (~14 mpy). Electrochemical impedance spectroscopy studies revels in the reduction of porosity in nano TiO2 phosphate coated samples. It was found that nano TiO2 particles in the phosphating solution yielded phosphate coatings of higher coating weight, greater surface coverage and enhanced corrosion resistance than the normal zinc phosphate coatings (developed using normal phosphating bath).

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