Beveling of Silicon Carbide Wafer by Plasma Etching Using Atmospheric-Pressure Plasma

2010 ◽  
Vol 49 (8) ◽  
pp. 08JJ03 ◽  
Author(s):  
Yasuhisa Sano ◽  
Takehiro Kato ◽  
Kazuya Yamamura ◽  
Hidekazu Mimura ◽  
Satoshi Matsuyama ◽  
...  
2012 ◽  
Vol 516 ◽  
pp. 108-112 ◽  
Author(s):  
Yasuhisa Sano ◽  
Kohei Aida ◽  
Hiroaki Nishikawa ◽  
Kazuya Yamamura ◽  
Satoshi Matsuyama ◽  
...  

Silicon carbide (SiC) power devices have received much attention in recent years because they enable the fabrication of devices with low power consumption. To reduce the on-resistance in vertical power transistors, back-side thinning is required after device processing. However, it is difficult to thin a SiC wafer with a high removal rate by conventional mechanical machining because its high hardness and brittleness cause cracking and chipping during thinning. In this study, we attempted to thin a SiC wafer by plasma chemical vaporization machining (PCVM), which is plasma etching using atmospheric-pressure plasma. The wafer level thinning of a 2-inch 4H-SiC wafer has been possible without a removal thickness distribution caused by the circular shape of the wafer using the newly developed PCVM apparatus for back-side thinning with a spatial wafer stage.


2020 ◽  
Vol 47 (10) ◽  
pp. 1002002
Author(s):  
宋力 Song Li ◽  
顿爱欢 Dun Aihuan ◽  
王哲 Wang Zhe ◽  
吴伦哲 Wu Lunzhe ◽  
彭冰 Peng Bing ◽  
...  

2014 ◽  
Vol 778-780 ◽  
pp. 759-762 ◽  
Author(s):  
Yasuhisa Sano ◽  
Hiroaki Nishikawa ◽  
Yuu Okada ◽  
Kazuya Yamamura ◽  
Satoshi Matsuyama ◽  
...  

Silicon carbide (SiC) is a promising semiconductor material for high-temperature, high-frequency, high-power, and energy-saving applications. However, because of the hardness and chemical stability of SiC, few conventional machining methods can handle this material efficiently. A plasma chemical vaporization machining (PCVM) technique is an atmospheric-pressure plasma etching process. We previously proposed a novel style of PCVM dicing using slit apertures for plasma confinement, which in principle can achieve both a high removal rate and small kerf loss, and demonstration experiments were performed using a silicon wafer as a sample. In this research, some basic experiments were performed using 4H-SiC wafer as a sample, and a maximum removal rate of approximately 10 μm/min and a narrowest groove width of 25 μm were achieved. We also found that argon can be used for plasma generation instead of expensive helium gas.


2019 ◽  
Vol 125 (6) ◽  
pp. 063304 ◽  
Author(s):  
Thi-Thuy-Nga Nguyen ◽  
Minoru Sasaki ◽  
Hidefumi Odaka ◽  
Takayoshi Tsutsumi ◽  
Kenji Ishikawa ◽  
...  

2008 ◽  
Vol 600-603 ◽  
pp. 843-846 ◽  
Author(s):  
Takehiro Kato ◽  
Yasuhisa Sano ◽  
Hideyuki Hara ◽  
Hidekazu Mimura ◽  
Kazuya Yamamura ◽  
...  

Beveling is essential for preventing the chipping of the edge of a wafer during surface polishing and other processes. Plasma chemical vaporization machining (PCVM) is an atmospheric-pressure plasma etching process. It has a high removal rate equivalent to those of conventional machining methods such as grinding and lapping, which are used for high-hardness materials such as silicon carbide, due to the generation of high-density radicals in atmospheric-pressure plasma. Furthermore, PCVM does not damage the wafer surface because it is a purely chemical process; therefore, it is considered that PCVM can be used as an effective method of beveling the edge of SiC wafers. In this paper, we report the investigation of the beveling of SiC wafers by PCVM.


2010 ◽  
Vol 10 (1) ◽  
pp. 230-234 ◽  
Author(s):  
Zhiqiang Gao ◽  
Shujing Peng ◽  
Jie Sun ◽  
Lan Yao ◽  
Yiping Qiu

2013 ◽  
Vol 740-742 ◽  
pp. 813-816 ◽  
Author(s):  
Yasuhisa Sano ◽  
Hiroaki Nishikawa ◽  
Kohei Aida ◽  
Chaiyapat Tangpatjaroen ◽  
Kazuya Yamamura ◽  
...  

Silicon carbide (SiC) is a promising semiconductor material for high-temperature, high-frequency, high-power, and energy-saving applications. However, because the hardness and chemical stability of SiC are high, few conventional machining methods can handle this material efficiently. We previously developed a plasma chemical vaporization machining (PCVM) technique, which is an atmospheric-pressure plasma etching process, and investigated its application to the processing of SiC substrates. In this paper, we propose a novel style of PCVM technique for dicing, using slit apertures to confine the plasma. From experiments by means of an apparatus with a one-slit aperture formed by two masks, it was found that the kerf loss was almost proportional to the slit width, and that the etching depth increased with RF power. Furthermore, from experiments on a SiC wafer, we obtained a 130-μm etching depth and 300-μm kerf loss for an 11-min processing time and 200-μm slit width.


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