Development of a Li-Ion Capacitor Pouch Cell Prototype by Means of a Low-Cost, Air-Stable, Solution Processable Fabrication Method
Abstract Due to the dual advantage of capacitive and faradaic charge storage mechanisms, Li-ion capacitors (LICs) are regarded as promising energy storage technology for many high-power applications. However, the high cost and intricacy of indispensable pre-lithiation step in LIC fabrication are the major stumbling block against its widespread commercial interest. In this regard, operando pre-lithiation through incorporating lithium-containing sacrificial salt in the positive electrode holds high potential to solve this issue. Herein, we present an industrially compatible fabrication method based on a solution-processable positive electrode consisting of an activated carbon mixed with a low-cost, air-stable dilithium squarate as sacrificial salt. Through careful optimization of electrode design, laboratory-scale cells are up-scaled to pouch cell prototypes. Fabricated LIC pouch cells deliver high specific energy (i.e. max. 58 Wh kg-1AM) and power (i.e. max. 8190 W kg-1AM) with respect to active electrode mass. Moreover, cycle life and floating tests performed at room temperature show capacitance retention of 83 % after 80000 charge-discharge cycles and 100 % retention after 1000 floating hours at 3.8 V. However, the accelerated aging tests at 70 ºC induce fast device failure. Post-mortem analyses reveal different ageing mechanisms for cycled and floated LIC pouch cells.