scholarly journals Reinforced, Extruded, Isotropic Magnetic Elastomer Composites: Fabrication and Properties

2019 ◽  
Vol 2019 ◽  
pp. 1-11 ◽  
Author(s):  
Marcin Masłowski ◽  
Justyna Miedzianowska ◽  
Krzysztof Strzelec

The study involves the development of isotropic magnetorheological elastomer composites (i-MREs) with improved mechanical properties, their preparations, and properties characterizations. The novelty of the research is the use of extrusion process in the preparation of composites containing two different fillers: carbonyl iron powder (CIP) as magnetic filler and carbon black (FEF, N550) as reinforcing one. So far, the process of extrusion has been used to prepare magnetic composites without filler that improve mechanical properties. It is worth mentioning that the polymer matrix (ethylene-octene copolymer, EOR) offers excellent performance in extrusion applications. In this research, two methods of magnetic composites preparation were reported: traditional, during two-roll mill, and a new one using extrusion process. It was found that the usage of new processing technology allowed forming more homogenous dispersion of particles in elastomer matrix and oriented polymer chains, resulting in an improved rheometric characteristic, increased crosslink density, and decrease of the storage modulus (Payne effect). Based on both static/dynamic mechanical properties and damping properties under the influence of compression stress, the positive influence of extrusion process on material characteristics was confirmed. Moreover, all composites proved very good magnetic properties and resistance to thermooxidative ageing.

2013 ◽  
Vol 33 (2) ◽  
pp. 133-139 ◽  
Author(s):  
Shohreh Tolooei ◽  
Ghasem Naderi ◽  
Shirin Shokoohi ◽  
Sedigheh Soltani

Abstract Ternary elastomer nanocomposites based on acrylonitrile butadiene rubber (NBR), polybutadiene rubber (BR) and two types of nanoclay (Cloisite 15A and Cloisite 30B) were prepared using a laboratory scale two-roll mill. The effects of nanoclay composition on the cure characteristics, mechanical properties and morphology of NBR/BR (50/50) nanocomposite samples containing 3, 5, 7 and 10 wt% nanoclay were investigated. According to the cure characteristics both types of nanoclay caused a reduction in the scorch time and optimum cure time of the nanocomposite compound. X-ray diffraction patterns of all samples suggested the intercalation of polymer chains into the silicate layers. This was confirmed by transmission electron microscopy (TEM) micrographs. Dynamic mechanical thermal analysis (DMTA) was utilized to study the dispersion state of nanoclay within the elastomer blend matrix. The results showed the development of mechanical properties with the establishment of interactions between nanoclay and polymer chains. Antiknock and brake fluid uptake were also reduced with increasing the nanoclay content.


Author(s):  
Haitham Hadidi ◽  
Brady Mailand ◽  
Tayler Sundermann ◽  
Ethan Johnson ◽  
Rakeshkumar Karunakaran ◽  
...  

Abstract The mechanical properties of 3D printed polymers parts are process parameter dependent. Defects such as inadvertent voids between deposited rasters and layers lead to weakness in produced parts, which results in inferior mechanical properties as compared to injection molding. An alternative method to change energy absorption and stiffness of a polymer is hybrid additive manufacturing (AM). Hybrid-AM is the use of additive manufacturing with one or more secondary processes that are fully coupled and synergistically affect part quality, functionality, and/or process performance. In this study, fused filament fabrication (FFF) was coupled with layer-by-layer shot peening to study the dynamic mechanical properties of ABS 430 polymer using dynamic mechanical analysis (DMA). FFF is a heated extrusion process. Shot peening is a mechanical surface treatment that impinges a target with a stochastically dispersed, high velocity stream of beads. Compressive residual stress was imparted to preferential layer intervals during printing to modify the elasticity (stiffness), viscosity, toughness, and glass transition temperature. Viscoelastic and dynamic mechanical properties are important to the performance of polymers in automotive, aerospace, electronics, and medical components. Coupling printing and peening increased the storage and loss moduli as well as the tangent delta. DMA results suggest that preferential layer sequences exist that possess higher elasticity and better absorb energy upon sinusoidal dynamic loading.


2015 ◽  
Vol 641 ◽  
pp. 17-23
Author(s):  
Maciej Motyka ◽  
Tomasz Tokarski ◽  
Waldemar Ziaja ◽  
Mateusz Wedrychowicz

Ultra-fine grained metallic materials are characterized by higher mechanical properties comparing with their conventional equivalents. However increase in strength under static load is not always accompanied by improved fatigue behaviour. Previous investigations on submicrocrystalline RS442 aluminium alloy produced by plastic consolidation of rapidly solidified flakes in the extrusion process revealed increase in its high cycle fatigue bending strength caused by annealing at 450°C. The aim of present studies was to evaluate the influence of heat treatment – also precipitation hardening – on static mechanical properties (hardness, tensile and yield strength) and fatigue strength of the alloy determined in high cycle stress controlled bending tests. Correlation between microstructure, static mechanical properties and fatigue behaviour was analyzed too.


e-Polymers ◽  
2009 ◽  
Vol 9 (1) ◽  
Author(s):  
Shir Hammer ◽  
Aliza Tzur ◽  
Yachin Cohen ◽  
Moshe Narkis

AbstractThe modification of porous suspension-type polyvinyl chloride (PVC) particles by an in-situ stabilizer-free polymerization/crosslinking of a monomer solution absorbed within the PVC particles is presented. The modifying polymers are polybutyl acrylate (PBA) and polyethylhexyl acrylate (PEHA) crosslinked with ethylene glycol dimethacrylate (EGDMA). The effect of the unique blending procedure on the physical and mechanical properties of PVC has been investigated. The modified PVC characterizations includes polymerization yield, transparency, fracture surface morphology, thermal stability, dynamic mechanical properties, tensile properties, impact resistance and melt rheology. The polymer chains formed are dispersed as a separate phase as observed by scanning electron microscopy (SEM), and two separate glass transitions are observed by dynamic mechanical thermal analysis (DMTA) system, typical of immiscible polymer blends. Mechanical properties of PVC/PEHA blends reveal a substantial increase in impact strength particularly when the blend is crosslinked; however, there is a decrease in the yield stress and elastic modulus. A shift from brittle failure to ductility has been observed in blends of PVC on incorporation of PEHA. SEM studies have been carried out to support these observations.


2014 ◽  
Vol 87 (1) ◽  
pp. 10-20 ◽  
Author(s):  
M. J. Azizli ◽  
G. Naderi ◽  
G. R. Bakhshandeh ◽  
S. Soltani ◽  
F. Askari ◽  
...  

ABSTRACT The effects of organoclay loading and chloroprene rubber (CR) concentration on the cure characteristics, microstructure, and mechanical and rheological properties of isobutylene–isoprene rubber (IIR)/CR blend were investigated. Different compositions of CR (10, 20, and 40 wt%) with Cloisite15A as organo modified nanoclay (1, 3, 5, and 7 wt%) were used for blends by a two-roll mill. Samples were vulcanized at 175 °C using a hot press. The cure and scorch times and also the maximum torque of the composites increased with the incorporation of organoclay. Mechanical properties such as tensile strength, elongation at break, modulus (100%, 200%, and 300%), and resilience improved with increasing nanoclay loading. The structure of the nanocomposites was characterized with X-ray diffraction (XRD), scanning electron microscopy (SEM), and transmission electron microscopy (TEM). XRD results of nanocomposites indicated that the intercalation of polymer chains into the clay gallery was deduced from increasing the interlayer distance of silicate layers. TEM and SEM also directly confirmed XRD results.


2006 ◽  
Vol 60 (11-12) ◽  
pp. 321-326
Author(s):  
Jaroslava Budinski-Simendic ◽  
Jelena Milic ◽  
Ivana Cvetkovic ◽  
Radmila Radicevic ◽  
Ljiljana Korugic-Karasz ◽  
...  

Crosslinked samples based on poly(ethylene-co-propylene-co-2-ehylidene5-norbornene) EPDM rubber, carbon black as active filler and natural chalk as inactive filler were cured with sulphur. The content of carbon black was varied from 100 to 200 pph. The content of chalk was varied from 0 to 100 pph. The content of paraffin oil was also varied in some samples. The compounds were prepared by mixing ingredients on a laboratory two-roll mill. Vulcanizates were prepared by curing at 180?C. Various methods were used for the physical and mechanical characterizations. The dynamic mechanical properties of the elastomers were measured in the temperature range from -120 to 80?C.


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