scholarly journals Analysis on Meshing Characteristics and Transmission Error of Elliptic Gears

2020 ◽  
Vol 2020 ◽  
pp. 1-10
Author(s):  
Changbin Dong ◽  
Yongping Liu ◽  
Yongqiao Wei ◽  
Beibei Yun ◽  
Dawei Li ◽  
...  

As an important parameter to distinguish noncircular gear from cylindrical gear, eccentricity is very important for the meshing characteristics and transmission error of noncircular gear. In order to study the transmission characteristics of the elliptic gear, a pair of elliptic gear in the reversing device of a new type of drum pumping was taken as the research object. Based on the analysis of the transmission pressure angle and instantaneous contact ratio of the elliptic gear, the eccentricity error was introduced into the analysis model of transmission error. The influences of the eccentricity on the transmission pressure angle, instantaneous contact ratio, and transmission error were analyzed, and the analysis accuracy is verified by the finite element method. The results show that the eccentricity has a great influence on the transmission pressure angle, instantaneous contact ratio, and transmission error of the elliptic gear, and the eccentricity error has a significant influence on the transmission error. In order to ensure the normal meshing condition of the elliptic gear, the eccentricity should be less than 0.7071, and the maximum instantaneous contact ratio is 1.809. The research results can provide some guidance for the following noncircular spur gear transmission test and transmission error research.

2019 ◽  
Vol 69 (3) ◽  
pp. 303-310
Author(s):  
Benny Thomas ◽  
K. Sankaranarayansamy ◽  
S. Ramachandra ◽  
Suresh Kumar S.P.

Asymmetric spur gears are finding application in many fields including aerospace propulsion and automobile which demand unidirectional or relatively higher load on one side of the gear flank. Design intend to maximise the load carrying capacity of the drive side of asymmetric gear by increasing the pressure angle is achieved at the expense of coast side capacity. Multiple solution for coast to drive side pressure angle exist for a given contact ratio and each of these have relative merits and demerits. In the present work asymmetric spur gears of theoretically equal contact ratio as that of corresponding symmetric gears are selected to investigate the change in gear tooth static transmission error and dynamic behaviour with coast and drive side pressure angle. Study shows that dynamic factor of normal contact ratio asymmetric spur gears below resonance speed are relatively lower than corresponding symmetric gears of same module, contact ratio, number of teeth, coast side pressure angle and fillet radii. Results also show that, coast and drive side pressure angle can be suitably selected for a given contact ratio to reduce the single tooth and double tooth contact static transmission error and dynamic factor of asymmetric spur gears.


2013 ◽  
Vol 544 ◽  
pp. 497-501
Author(s):  
Chao Zhang ◽  
Jia Ning He ◽  
Yong Gao ◽  
Xu Lei Deng

Study on minimum teeth without undercutting for considering the rack cutter’s addendum c*m of a kind of gear with 14.5 degree pressure angle, and the gear standard No is B436-1940 and used in UK. Based on the generating method, reasons for undercut phenomena is analyzed, and the numbers of minimum teeth without undercutting of the involute spur gear, involute helical cylindrical gear and involute spur bevel gear are theoretically analyzed and figured out. The correct number of minimum teeth without undercutting of gear with 14.5 degree pressure angle is given, and also illustrated the validity of theoretical derivation.


2010 ◽  
Vol 139-141 ◽  
pp. 2316-2321
Author(s):  
Jin Yuan Tang ◽  
Qi Bo Wang ◽  
Cai Wang Luo

The effect of surface friction on the dynamic response of spur gear pair is investigated in this paper. Firstly, surface friction during the mesh is described briefly, and realistic time-varying tooth stiffness and realistic static transmission error are introduced. Subsequently, the differential equation of the torsional vibration of gear transmission is developed in which the realistic time-varying stiffness and realistic static transmission error are incorporated. Finally, using the numerical simulation method, the solutions in time domain and spectrum graphs of the nonlinear system are obtained. Results show that surface friction has great influences on the dynamic responses nearby the pitch point but less influences far away the pitch point. Surface friction may also bring sudden change to the dynamic responses at pitch point when the rotational speed is low.


Author(s):  
Nihat Yıldırım ◽  
Hakan I˙s¸c¸i ◽  
Abdullah Akpolat

Aerospace applications require special procedures for component design and manufacturing. Spur gears of different designs, because of their simpler geometries, are used in vital units-transmissions of helicopters and alike aerospace vehicles. In this study, performances of various profile designs of previously researched low and high contact ratio spur gears with some realistic design parameters are studied. Effects of the realistic parameters of variable tooth pair stiffness, relief shape, and adjacent pitch error on Transmission Error (TE), tooth loads and root stresses are presented; composition of these parameters determines the efficiency of the gearbox assembly. Detail of minimization of tooth root stress through optimized/proper design of relief is described. More comprehensive comparison of the gear tooth profile design cases is done to be able to guide aerospace transmission designers for practical applications with realistic parameters for each of the design cases. A preference order is done among the design cases, depending on effect of some design parameters on the results such as tooth loads, tooth root stresses, TE curves and peak-to-peak TE values.


1999 ◽  
Vol 121 (1) ◽  
pp. 112-118 ◽  
Author(s):  
A. Kahraman ◽  
G. W. Blankenship

The influence of involute contact ratio on the torsional vibration behavior of a spur gear pair is investigated experimentally by measuring the dynamic transmission error of several gear pairs using a specially designed gear test rig. Measured forced response curves are presented, and harmonic amplitudes of dynamic transmission error are compared above and below gear mesh resonances for both unmodified and modified gears having various involute contact ratio values. The influence of involute contact ratio on dynamic transmission error is quantified and a set of generalized, experimentally validated design guidelines for the proper selection of involute contact ratio to achieve quite gear systems is presented. A simplified analytical model is also proposed which accurately describes the effects of involute contact ratio on dynamic transmission error.


2013 ◽  
Vol 465-466 ◽  
pp. 1229-1233 ◽  
Author(s):  
P. Marimuthu ◽  
G. Muthuveerappan

The aim of this paper is to investigate the influence of pressure angle on drive and coast sides in conventional design asymmetric normal contact ratio spur gear, considering the load sharing between the gear teeth pair. The multi pair contact model in finite element analysis is used to find the load sharing ratio and respective stresses. It has been found out that the predictions through multipoint contact model are in good agreement with the available literature. A unique Ansys parametric design language code is developed for this study. It is found that, the maximum fillet stress decreases up to the threshold point for drive side (35o) and coast side (25o) pressure angles, beyond this point it increases. The load share based maximum fillet and contact stresses are lower in the high pressure angle side than that of the low pressure angle side, when it is loaded at the critical loading points.


Author(s):  
W D Mark

An expression is derived for the Fourier series spectrum of the transmission error arising from tooth-spacing errors on a single spur gear meshing with a perfect involute mating gear for the case of a contact ratio of unity and no elastic deformations present. This expression is found to be in exact agreement with previously derived results. The expression illustrates the role of the discrete Fourier transform in transmission error analysis and interpretation.


Author(s):  
Yawen Wang ◽  
Teik C. Lim ◽  
Junyi Yang

From the existing experimental results and previous studies, the torque load has great influence on the mesh and dynamic characteristics of hypoid gear drive. To have more insights on the load dependent mesh parameters and dynamic response of hypoid and spiral bevel gear, a load dependent mesh model is developed by using 3-dimensional loaded tooth contact analysis (LTCA). The contact ratio and time-varying mesh parameters including the mesh stiffness, transmission error, mesh point and line-of-action of the mesh force are examined within a wide torque range. Then a nonlinear multi-body dynamic analysis is performed considering the effect of backlash nonlinearity. Simulation results show that the contact ratio and mesh stiffness generally increases as the toque load increases. The effect of torque load on dynamic mesh force is found to be frequency dependent due to the resonance frequency shifts and peak magnitude changes. This study provides an in-depth understanding of hypoid gear tooth load sharing and dynamic behaviors in terms of change in operating load. Therefore, the proposed model can be employed to assist in gear design optimization.


1999 ◽  
Vol 122 (4) ◽  
pp. 508-514 ◽  
Author(s):  
Anette Andersson

A model was used, where the total gear mesh stiffness was approximated by two constant stiffness levels, in order to analyze the influence of the contact ratio on the dynamic response of spur gears. Due to the stiffness variation there is parametric excitation of the transmission error, which generally causes tooth separation at certain critical rotational speeds. The present paper discloses a method to analytically calculate which contact ratio to use in order to avoid tooth separation near a specific critical rotational speed. [S1050-0472(00)02604-0]


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