scholarly journals Mathematical Modeling and Characteristic Analysis of the Vertical Stiffness for Railway Vehicle Air Spring System

2020 ◽  
Vol 2020 ◽  
pp. 1-12
Author(s):  
Liufeng Xu

Establishing a correct and reliable vertical stiffness model has an important significance on reproducing the characteristics of an air spring system. In this paper, a dynamic vertical stiffness model is developed based on thermodynamics and fluid dynamics, and geometric parameters are identified by an approximate analytical method. Meanwhile, experimental tests are performed to verify the accuracy and reliability of the proposed model. Furthermore, the impact of geometric parameters on the vertical stiffness characteristics is discussed through a sensitivity analysis. The conclusions show that the dynamic vertical stiffness model can well characterize the dynamic characteristics of the air spring system, which provides a theoretical basis for the optimal design of air spring parameters and the study of mechanical properties.

2020 ◽  
Vol 103 (3) ◽  
pp. 003685042094089
Author(s):  
Liufeng Xu

In order to study the characteristics of a rolling lobe air spring, a vertical stiffness analytical model is constructed based on thermodynamics and hydrodynamics. The merit of this vertical stiffness analytical model is that an analytical solution of geometric parameters is obtained by an approximate analytic method. Meanwhile, experimental tests are carried out to verify the accuracy of the vertical stiffness analytical model. The vertical stiffness analytical model can be used to qualitatively analyze the influence of geometric parameters on the vertical stiffness characteristics of a rolling lobe air spring. Therefore, the relationship between geometric parameters and the vertical stiffness characteristics is analyzed based on the proposed model. The conclusions show that the vertical stiffness analytical model can well predict the mechanical characteristics of a rolling lobe air spring and provide guidance for parameter design and vehicle ride comfort improvement.


2020 ◽  
Vol 12 (6) ◽  
pp. 168781402093045
Author(s):  
Liufeng Xu

This paper established a lateral stiffness coupling model to investigate the lateral characteristics of air spring system under crosswind conditions. The nonlinear super-elastic characteristics, coupling characteristics of the air spring, lateral stiffness characteristics of emergency spring, and damping force are studied. The accuracy of the lateral stiffness model is validated by comparing with experimental data. In addition, the impact of geometric parameters on the lateral stiffness characteristics is discussed by a sensitivity analysis method, as well as the effect of the lateral stiffness model on vehicle mechanical performance is analyzed. The conclusions show that the lateral stiffness model can well predict the lateral characteristics of the air spring system, and provide theoretical guidance for the parameter design of rail vehicles and vehicle ride comfort improvement.


Author(s):  
G. Ferrara ◽  
L. Ferrari ◽  
C. P. Mengoni ◽  
M. De Lucia ◽  
L. Baldassarre

Extensive research on centrifugal compressors has been planned. The main task of the research is to improve present prediction criteria coming from the literature with particular attention to low flow coefficient impellers (low width to radius ratios) where they are no more valid. Very little data has been published for this kind of stages, especially for the last stage configuration (with discharge volute). Many experimental tests have been planned to investigate different configurations. A simulated stage with a backward channel upstream, a 2D impeller with a vaneless diffuser and a constant cross section volute downstream constitute the basic configuration. Several diffuser types with different widths, pinch shapes and diffusion ratios were tested. The effect of geometric parameters on stage stability has been discussed inside part I of the present work; the purpose of this part of the work is to illustrate the effect of the same geometric parameters on stage performance and to quantify the impact of stability improvements on stage losses.


Measurement ◽  
2021 ◽  
Vol 169 ◽  
pp. 108355
Author(s):  
Jun-Jie Chen ◽  
Zhi-Hong Yin ◽  
Xian-Ju Yuan ◽  
Guang-Qi Qiu ◽  
Kong-Hui Guo ◽  
...  

2013 ◽  
Vol 37 (3) ◽  
pp. 395-403
Author(s):  
Dongjun Shin ◽  
Zhan Fan Quek

Due to the limited control bandwidth of pneumatic artificial muscles, joint stiffness characteristics and their effects on safety and performance of human-friendly robots should be considered in the frequency domain. This paper introduces the concept of effective dynamic stiffness and validates its model with the Stanford Safety Robot. Experimental results show that the dynamic stiffness demonstrates limited effects on the impact acceleration given the same impact velocity and controller gain, whereas it significantly affects control performance of position tracking due to pressure-induced non-linearities. A stiffness optimization strategy for safety and performance is discussed as a design guideline of human-friendly robots.


Author(s):  
Ren Luo ◽  
Changdong Liu ◽  
Huailong Shi

A secondary suspension configuration that integrates the Interconnected Hydro-Pneumatic Struts (IHPS) to the air spring system is proposed in this investigation for railway vehicles. Using the dynamic performance of IHPS, this suspension aims to provide smaller vertical supporting stiffness and larger anti-roll resistance compared to the traditional configuration, the air spring is connected to an emergency rubber spring in series with quite large stiffness. By replacing the rubber spring with IHPS, the proposed suspension configuration contributes to vibration absorption as well as anti-roll stiffness of the vehicle. The IHPS has two hydraulic cylinders installed in parallel to support the suspended mass. Each hydraulic cylinder has three oil chambers, and the oil chambers between the left and right struts are cross-connected through pipelines. Considering the oil compressibility and the vibration of liquid in the interconnected pipes, the mathematical model of IHPS is formulated and established in MATLAB. A multi-body dynamic railway vehicle model is built in SIMPACK, into which the IHPS is integrated through a co-simulation technique. Model validations on the IHPS are performed and its static and dynamic stiffness is examined. Numerical simulations show that the IHPS suspension reduces the vertical acceleration on the car body floor at a frequency between 1 and 3 Hz than the traditional air spring system with/without an anti-roll bar configuration. The vertical Sperling index of the vehicle using the IHPS suspension is smaller than that of the traditional suspensions, and it is more significant when the air spring deflates. However, the vertical acceleration with IHPS is larger than the traditional suspensions at 13∼55 Hz when the air spring deflates.


2013 ◽  
Vol 779-780 ◽  
pp. 380-383
Author(s):  
Li Qin Sun ◽  
Zhong Xing Li ◽  
Xu Feng Shen ◽  
Hua Wei Zhao

Air spring gas is generally regarded as an ideal gas in analysis , but this is not consistent with the actual work . Considerring influence of non-ideal gas to air spring stiffness ,and based on van der Waals equation which is closed to the real gas equation, stiffness characteristics model of air spring and air spring with auxiliary chamber are re-derived and established. Influence of non ideal gas correction factor H to air spring stiffness is analysed within the range of pressure 0.2MPa to 5 MPa and working temperature -50 °C to 50°C,and results show that , there are big errors in air spring stiffness model in the conditon of low temperature and high pressure based on ideal gas equation, and range of application of the stiffness model is expanded when H is introduced and amended.


2021 ◽  
pp. 109963622110338
Author(s):  
Yury Solyaev ◽  
Arseniy Babaytsev ◽  
Anastasia Ustenko ◽  
Andrey Ripetskiy ◽  
Alexander Volkov

Mechanical performance of 3d-printed polyamide sandwich beams with different type of the lattice cores is investigated. Four variants of the beams are considered, which differ in the type of connections between the elements in the lattice structure of the core. We consider the pantographic-type lattices formed by the two families of inclined beams placed with small offset and connected by stiff joints (variant 1), by hinges (variant 2) and made without joints (variant 3). The fourth type of the core has the standard plane geometry formed by the intersected beams lying in the same plane (variant 4). Experimental tests were performed for the localized indentation loading according to the three-point bending scheme with small span-to-thickness ratio. From the experiments we found that the plane geometry of variant 4 has the highest rigidity and the highest load bearing capacity in the static tests. However, other three variants of the pantographic-type cores (1–3) demonstrate the better performance under the impact loading. The impact strength of such structures are in 3.5–5 times higher than those one of variant 4 with almost the same mass per unit length. This result is validated by using numerical simulations and explained by the decrease of the stress concentration and the stress state triaxiality and also by the delocalization effects that arise in the pantographic-type cores.


Sensors ◽  
2021 ◽  
Vol 21 (15) ◽  
pp. 5235
Author(s):  
Jiri Nemecek ◽  
Martin Polasek

Among other things, passive methods based on the processing of images of feature points or beacons captured by an image sensor are used to measure the relative position of objects. At least two cameras usually have to be used to obtain the required information, or the cameras are combined with other sensors working on different physical principles. This paper describes the principle of passively measuring three position coordinates of an optical beacon using a simultaneous method and presents the results of corresponding experimental tests. The beacon is represented by an artificial geometric structure, consisting of several semiconductor light sources. The sources are suitably arranged to allow, all from one camera, passive measurement of the distance, two position angles, the azimuth, and the beacon elevation. The mathematical model of this method consists of working equations containing measured coordinates, geometric parameters of the beacon, and geometric parameters of the beacon image captured by the camera. All the results of these experimental tests are presented.


Machines ◽  
2021 ◽  
Vol 9 (5) ◽  
pp. 91
Author(s):  
Sunghyun Lim ◽  
Yong-hyeon Ji ◽  
Yeong-il Park

Railway vehicles are generally operated by connecting several vehicles in a row. Mechanisms connecting railway vehicles must also absorb front and rear shock loads that occur during a train’s operation. To minimize damage, rail car couplers are equipped with a buffer system that absorbs the impact of energy. It is difficult to perform a crash test and evaluate performance by applying a buffer to an actual railway vehicle. In this study, a simulation technique using a mathematical buffer model was introduced to overcome these difficulties. For this, a model of each element of the buffer was built based on the experimental data for each element of the coupling buffer system and a collision simulation program was developed. The buffering characteristics of a 10-car train colliding at 25 km/h were analyzed using a developed simulator. The results of the heavy collision simulation showed that the rubber buffer was directly connected to the hydraulic shock absorber in a solid contact state, and displacement of the hydraulic buffer hardly occurred despite the increase in reaction force due to the high impact speed. Since the impact force is concentrated on the vehicle to which the collision is applied, it may be appropriate to apply a deformation tube with different characteristics depending on the vehicle location.


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