scholarly journals Influence of the Inner and Outer Secondary Air Ratios on the Combustion Characteristic and Flame Shape of a Swirl Burner with a Prechamber

2020 ◽  
Vol 2020 ◽  
pp. 1-9
Author(s):  
Pengzhong Liu ◽  
Fang Niu ◽  
Xuewen Wang ◽  
Fei Guo ◽  
Wei Luo ◽  
...  

The swirl burner with a prechamber was used in a 14 MW pulverized-coal combustion experiment to investigate the influence of inner and secondary air ratios (ISA/OSA) on the combustion characteristic and flame shape in this work. The temperatures and species concentrations in the prechamber were measured via the flue gas analyzer and thermocouples. The flame shape beyond the prechamber outlet was captured by using a high-speed camera. The results showed that the combustion efficiency was increased and low nitrogen combustion was achieved by adopting the swirl burner with a prechamber. The high temperature corrosion and slagging phenomenon did not occur in the prechamber. The influence of ISA/OSA on temperature and species concentration profiles at different areas in the prechamber was different. The flame shape size exhibited an inflection point with increasing ISA/OSA. Considering, comprehensively, the temperature peak, near wall temperature, oxygen-free zone, CO concentration, flame length, flame diameter, and divergence angle, the case of ISA/OSA =1 : 2 had great processing on combustion efficiency and NOx emission. Thus, ISA/OSA = 1 : 2 was selected as the optimized case under experiment conditions.

2020 ◽  
Author(s):  
Pengzhong Liu ◽  
Fang Niu ◽  
Pengtao Wang ◽  
Nan Jia ◽  
Jianming Zhou ◽  
...  

Abstract The 14 MW pilot–scale pulverized coal experiment system was built, pre-combustion characteristic and flame shape of adjustable axial swirl burner was investigation, and influence of swirl number also was discussed. The temperature and species concentration distribution in pre-combustion chamber showed that a high temperature oxygen-free and high CO concentration zone appeared around central pulverized coal, which enhanced burnout and inhibiting or reduction NOx. The pre-combustion characteristic belonged to high temperature preheating combustion technology. The captured flame image showed that flame shape beyond pre-combustion chamber outlet belonged to turbulent diffusion flame. Then flame shape scales were obtained. For different swirl numbers, ignition, wall temperature, mean maximum temperature, oxygen-free boundary and CO concentration was discussed, the results indicated that S=1.67 had advantaged for burnout and reduction NOx emission on the basis of stable ignition and avoiding high temperature corrosion. Mean flame length and diameter and divergence angle also were analyzed, the results showed that S=1.67 case had moderate flame length and best diameter and divergence. It was favorable for flame stability and high temperature region in furnace part, and increasing burnout and deceasing NOx emission. Therefor the optimal selection was S=1.67 case under experimental condition.


2011 ◽  
Vol 133 (10) ◽  
Author(s):  
A. Valera-Medina ◽  
N. Syred ◽  
P. Bowen ◽  
A. Crayford

Swirl stabilized combustion is a technology which, for stationary combustion, consumes more than 70 to 80% of the world’s fossil fuels. There have been many reviews of this technology, but there are still many gaps in understanding. This paper focuses on the general characteristics of a 100kW swirl burner, originally designed for poor quality fuels, in terms of flame characteristic, length and pressure fluctuations, to give a relative measure of the propensity of the system to respond to outside perturbations. Studied effects include swirl number, symmetry of the swirl flow system, type of fuel injector and mode of fuel injection. A range of techniques, including High Speed Photography (HSP), Particle Image Velocimetry (PIV) and fluctuating pressure measurements were used to create flame maps, flame length detail, and relative pressure amplitudes graphs. The results are discussed in the context of potential oscillations and coupling mechanisms including the effect of the precessing vortex core (PVC), recirculation and shear flow instabilities.


Author(s):  
M. P. Auer ◽  
C. Hirsch ◽  
T. Sattelmayer

This paper discusses the structural changes observed in oscillating premixed turbulent swirling flames and demonstrates the influence of modulated mass flows on the flame dynamics in a preheated atmospheric test rig with a natural gas fired swirl burner. The experimentally investigated self excited and forced combustion oscillations of swirl stabilized premixed flames show varying time delays between the acoustically driven mass flow oscillations and the integral heat release rate of the flame. High speed films of the OH*-chemiluminescence reveal how the flame structure changes with the oscillation frequency and the phase angle between the fuel mass flow oscillation and the total mass flow at the burner exit. These parameters are found determine the spatial and temporal heat release distribution and thus the net heat release fluctuation. Therefore, the spatial and temporal heat release distribution along the flame length has an influence on the thermoacoustic coupling, even in the case of acoustically compact flames. The observed phenomena are discussed further using an 1-d analytical model. It underscores that for swirl stabilized premixed turbulent flames the dynamics of the flow field perturbation play a major role in creating the effective heat release fluctuation.


2020 ◽  
Vol 04 ◽  
Author(s):  
Guohai Jia ◽  
Lijun Li ◽  
Li Dai ◽  
Zicheng Gao ◽  
Jiping Li

Background: A biomass pellet rotary burner was chosen as the research object in order to study the influence of excess air coefficient on the combustion efficiency. The finite element simulation model of biomass rotary burner was established. Methods: The computational fluid dynamics software was applied to simulate the combustion characteristics of biomass rotary burner in steady condition and the effects of excess air ratio on pressure field, velocity field and temperature field was analyzed. Results: The results show that the flow velocity inside the burner gradually increases with the increase of inlet velocity and the maximum combustion temperature is also appeared in the middle part of the combustion chamber. Conclusion: When the excess air coefficient is 1.0 with the secondary air outlet velocity of 4.16 m/s, the maximum temperature of the rotary combustion chamber is 2730K with the secondary air outlet velocity of 6.66 m/s. When the excess air ratio is 1.6, the maximum temperature of the rotary combustion chamber is 2410K. When the air ratio is 2.4, the maximum temperature of the rotary combustion chamber is 2340K with the secondary air outlet velocity of 9.99 m/s. The best excess air coefficient is 1.0. The experimental value of combustion temperature of biomass rotary burner is in good agreement with the simulation results.


Author(s):  
Johan Dahlqvist ◽  
Jens Fridh

The aspect of hub cavity purge has been investigated in a high-pressure axial low-reaction turbine stage. The cavity purge is an important part of the secondary air system, used to isolate the hot main annulus flow from cavities below the hub level. A full-scale cold-flow experimental rig featuring a rotating stage was used in the investigation, quantifying main annulus flow field impact with respect to purge flow rate as it was injected upstream of the rotor. Five operating speeds were investigated of which three with respect to purge flow, namely a high loading case, the peak efficiency, and a high speed case. At each of these operating speeds, the amount of purge flow was varied across a very wide range of ejection rates. Observing the effect of the purge rate on measurement plane averaged parameters, a minor outlet swirl decrease is seen with increasing purge flow for each of the operating speeds while the Mach number is constant. The prominent effect due to purge is seen in the efficiency, showing a similar linear sensitivity to purge for the investigated speeds. An attempt is made to predict the efficiency loss with control volume analysis and entropy production. While spatial average values of swirl and Mach number are essentially unaffected by purge injection, important spanwise variations are observed and highlighted. The secondary flow structure is strengthened in the hub region, leading to a generally increased over-turning and lowered flow velocity. Meanwhile, the added volume flow through the rotor leads to higher outlet flow velocities visible in the tip region, and an associated decreased turning. A radial efficiency distribution is utilized, showing increased impact with increasing rotor speed.


Author(s):  
Dominik Ebi ◽  
Peter Jansohn

Abstract Operating stationary gas turbines on hydrogen-rich fuels offers a pathway to significantly reduce greenhouse gas emissions in the power generation sector. A key challenge in the design of lean-premixed burners, which are flexible in terms of the amount of hydrogen in the fuel across a wide range and still adhere to the required emissions levels, is to prevent flame flashback. However, systematic investigations on flashback at gas turbine relevant conditions to support combustor development are sparse. The current work addresses the need for an improved understanding with an experimental study on boundary layer flashback in a generic swirl burner up to 7.5 bar and 300° C preheat temperature. Methane-hydrogen-air flames with 50 to 85% hydrogen by volume were investigated. High-speed imaging was applied to reveal the flame propagation pathway during flashback events. Flashback limits are reported in terms of the equivalence ratio for a given pressure, preheat temperature, bulk flow velocity and hydrogen content. The wall temperature of the center body along which the flame propagated during flashback events has been controlled by an oil heating/cooling system. This way, the effect any of the control parameters, e.g. pressure, had on the flashback limit was de-coupled from the otherwise inherently associated change in heat load on the wall and thus change in wall temperature. The results show that the preheat temperature has a weaker effect on the flashback propensity than expected. Increasing the pressure from atmospheric conditions to 2.5 bar strongly increases the flashback risk, but hardly affects the flashback limit beyond 2.5 bar.


Author(s):  
Parisa Sayad ◽  
Alessandro Schönborn ◽  
Mao Li ◽  
Jens Klingmann

Flame flashback from the combustion chamber to the premixing section is a major operability issue when using high H2 content fuels in lean premixed combustors. Depending on the flow-field in the combustor, flashback can be triggered by different mechanisms. In this work, three flashback mechanisms of H2/CH4 mixtures were visualized in an atmospheric variable swirl burner using high speed OH* chemiluminescence imaging. The H2 mole fraction of the tested fuel mixtures varied between 0.1 and 0.9. The flow-field in the combustor was varied by changing the swirl number from 0.0 to 0.66 and the total air mass-flow rate from 75 to 200 SLPM (standard liters per minute). The following three types of flashback mechanism were observed: Flashback caused by combustion induced vortex breakdown occurred at swirl numbers ≥ 0.53 for all of the tested fuel mixtures. Flashback in the boundary layer and flashback due to autoignition were observed at low swirl numbers and low total air mass-flow rates. The temporal and spatial propagation of the flame in the optical section of the premixing tube during flashback was studied and flashback speed for different mechanisms was estimated. The flame propagation speed during flashback was significantly different for the different mechanisms.


Author(s):  
Michael Stöhr ◽  
Kilian Oberleithner ◽  
Moritz Sieber ◽  
Zhiyao Yin ◽  
Wolfgang Meier

Sudden changes of flame shape are an undesired, yet poorly understood feature of swirl combustors used in gas turbines. The present work studies flame shape transition mechanisms of a bistable turbulent swirl flame in a gas turbine model combustor, which alternates intermittently between an attached V-form and a lifted M-form. Time-resolved velocity fields and 2D flame structures were measured simultaneously using high-speed stereo-PIV and OH-PLIF at 10 kHz. The data analysis is performed using two novel methods that are well adapted to the study of transient flame shape transitions: Firstly, the linear stability analysis (LSA) of a time-varying mean flow and secondly the recently proposed spectral proper orthogonal decomposition (SPOD). The results show that the transitions are governed by two types of instability, namely a hydrodynamic instability in the form of a precessing vortex core (PVC) and a thermoacoustic (TA) instability. The LSA shows that the V-M transition implies the transient formation of a PVC as the result of a self-amplification process. The V-M transition, on the other hand, is induced by the appearance of a TA instability that suppresses the PVC and thereby modifies the flow field such that the flame re-attaches at the nozzle. In summary these results provide novel insights into the complex interactions of TA and hydrodynamic instabilities that govern the shape of turbulent swirl-stabilized flames.


Author(s):  
Antoine Ferrand ◽  
Marc Bellenoue ◽  
Yves Bertin ◽  
Radu Cirligeanu ◽  
Patrick Marconi ◽  
...  

In order to decrease the fuel consumption, a new flight mode is being considered for twin-engine helicopters, in which one engine is put into sleeping mode (a mode in which the gas generator is kept at a stabilized, sub-idle speed by means of an electric motor, with no combustion), while the remaining engine operates at nominal load. The restart of the engine in sleeping mode is therefore deemed critical for safety reasons. This efficient new flight mode has raised the interest in the modeling of the restart of a turboshaft engine. In this context, the initial conditions of the simulations are better known relative to a ground start, in particular the air flow through the gas generator is constant, the fuel and oil system states are known and temperatures of the casings are equal to ambient. During the restart phase of the engine, the gas generator speed is kept at constant speed until the light-up is detected by a rise in inter-turbine temperature, then the starter torque increases, accelerating the engine towards idle speed. In this paper, the modeling of the acceleration of the gas generator from light-up to idle and above idle speeds is presented. Details on the light-up process are not addressed here. The study is based on the high-fidelity aero-thermodynamic restart model that is currently being developed for a 2000 horse power, free turbine turboshaft. In this case, the term high-fidelity refers not only to the modeling of the flow path components but it also includes all the subsystems, secondary air flows and controls with a high level of detail. The physical phenomena governing the acceleration of the turboshaft engine following a restart — mainly the transient evolution of the combustion efficiency and the power loss by heat soakage — are discussed in this paper and modeling solutions are presented. The results of the simulations are compared to engine test data, highlighting that the studied phenomena have an impact on the acceleration of the turboshaft engine and that the model is able to correctly predict acceleration trends.


2017 ◽  
Vol 21 (3) ◽  
pp. 1453-1462 ◽  
Author(s):  
Alireza Javareshkian ◽  
Sadegh Tabejamaat ◽  
Soroush Sarrafan-Sadeghi ◽  
Mohammadreza Baigmohammadi

In this study, the stability and the light emittance of non-premixed propane-oxygen flames have been experimentally evaluated with respect to swirling oxidizer flow and variations in fuel nozzle diameter. Hence, three types of the vanes with the swirl angles of 30?, 45?, and 60? have been chosen for producing the desired swirling flows. The main aims of this study are to determine the flame behaviour, light emittance, and also considering the effect of variation in fuel nozzle diameter on combustion phenomena such as flame length, flame shape, and soot free length parameter. The investigation into the flame phenomenology was comprised of variations of the oxidizer and fuel flow velocities (respective Reynolds numbers) and the fuel nozzle diameter. The results showed that the swirl effect could change the flame luminosity and this way could reduce or increase the maximum value of the flame light emittance in the combustion zone. Therefore, investigation into the flame light emittance can give a good clue for studying the mixing quality of reactants, the flame phenomenology (blue flame or sooty flame, localized extinction), and the combustion intensity in non-premixed flames.


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