Optimization of the cellular morphology of biaxially stretched thin polyethylene foams produced by extrusion film blowing

2018 ◽  
Vol 37 (4-6) ◽  
pp. 153-168 ◽  
Author(s):  
Ouassim Hamdi ◽  
Frej Mighri ◽  
Denis Rodrigue
Keyword(s):  
Cellular Structure ◽  
Blow Up ◽  
Nucleating Agent ◽  
Processing Parameters ◽  
Matrix Composition ◽  
Low Density Polyethylene ◽  
Low Density ◽  
Aspect Ratios ◽  
The Matrix ◽  
A Cell

This work presents the production of cellular polymer films using extrusion blowing to impose biaxial stretching on the cellular structure while processing. The materials selected are linear low-density polyethylene (LLDPE) and low density polyethylene (LDPE) as the matrix, azodicarbonamide as the chemical blowing agent, and talc as the nucleating agent. The processing parameters, namely, the temperature profile, screw speed, feed rate, take-up ratio, blow-up ratio, and the matrix composition were all optimized to produce a homogeneous cellular structure with defined morphologies. The optimized films had a thickness below 300 µm, a relative density around 0.6, a cell density above 2 × 106 cells/cm3, and biaxially stretched cells with aspect ratios above 4 longitudinally and 3.8 transversally.

scholarly journals Thermal and Mechanical Behavior of Elastomers Incorporated with Thermoregulating Microcapsules

2021 ◽  
Vol 11 (12) ◽  
pp. 5370
Author(s):  
Ana M. Borreguero ◽  
Irene Izarra ◽  
Ignacio Garrido ◽  
Patrycja J. Trzebiatowska ◽  
Janusz Datta ◽  
...  
Keyword(s):  
Latent Heat ◽  
Continuous Improvement ◽  
Low Density Polyethylene ◽  
Molar Ratio ◽  
Low Density ◽  
Minimum Particle Size ◽  
Synergy Effects ◽  
Elastomeric Materials ◽  
The Matrix ◽  
Spherical Microparticles

Polyurethane (PU) is one of the principal polymers in the global plastic market thanks to its versatility and continuous improvement. In this work, PU elastomeric materials having thermoregulating properties through the incorporation of microcapsules (mSD-(LDPE·EVA-RT27)) from low-density polyethylene and vinyl acetate containing paraffin®RT27 as PCM were produced. Elastomers were synthesized while varying the molar ratio [NCO]/[OH] between 1.05 and 1.1 and the microcapsule (MC) content from 0.0 to 20.0 wt.%. The successful synthesis of the PUs was confirmed by IR analyses. All the synthesized elastomers presented a structure formed by a net of spherical microparticles and with a minimum particle size for those with 10 wt.% MC. The density and tensile strength decreased with the MC content, probably due to worse distribution into the matrix. Elastomer E-1.05 exhibited better structural and stability properties for MC contents up to 15 wt.%, whereas E-1.1, containing 20 wt.% MC, revealed mechanical and thermal synergy effects, demonstrating good structural stability and the largest latent heat. Hence, elastomers having a large latent heat (8.7 J/g) can be produced by using a molar ratio [NCO]/[OH] of 1.1 and containing 20 wt.% mSD-(LDPE·EVA-RT27).

The synthesis of organically modified layered double hydroxide and its effect on the structure and physical properties of low-density polyethylene/ethylene–vinyl acetate blends

2019 ◽  
Vol 27 (5) ◽  
pp. 287-298
Author(s):  
Xincheng Guo ◽  
Mengqi Tang ◽  
Na Wang ◽  
Lingtong Li ◽  
Yifan Wu ◽  
...  
Keyword(s):  
Vinyl Acetate ◽  
Layered Double Hydroxide ◽  
Organic Anion ◽  
Ethylene Vinyl Acetate ◽  
Degree Of Crystallinity ◽  
Low Density Polyethylene ◽  
Low Density ◽  
Organically Modified ◽  
The Matrix ◽  
Double Hydroxide

Organically modified layered double hydroxide (OM-LDH) was synthesized via anion exchange reaction and potassium monolauryl phosphate (MAPK) was used as an intercalator. The OM-LDH nanofillers were embedded into low-density polyethylene/ethylene–vinyl acetate (LDPE/EVA) via melt blending process which provided LDPE/EVA/OM-LDH nanocomposites. The structure and properties of the fabricated samples were characterized through Fourier transform infrared spectroscopy, X-ray diffraction techniques, scanning electron microscopy, thermogravimetric analysis, differential scanning calorimetry, and tensile testing. The results showed that the organic anion was intercalated into the interlayer region of LDH and enlarged the interlayer distance. The TGA results of the nanocomposites showed significantly improved thermal stability at a higher temperature when containing 6 wt% OM-LDH due to the good dispersion of OM-LDH in the matrix. The DSC data indicated that the degree of crystallinity was increased obviously due to the incorporation of OM-LDH in the matrix. The formation of organic side chains on the OM-LDH surface also contributed to an improvement in the interfacial adhesion, resulting in enhanced tensile strength and elongation at break compared with LDH.

On the durability of low-density polyethylene nanocomposites

e-Polymers ◽  
2004 ◽  
Vol 4 (1) ◽  
Author(s):  
Jitendra K. Pandey ◽  
Raj Pal Singh
Keyword(s):  
Ir Spectroscopy ◽  
Morphological Changes ◽  
Diffusion Path ◽  
Low Density Polyethylene ◽  
Low Density ◽  
Neat Polymer ◽  
The Matrix ◽  
Ft Ir ◽  
The Stability ◽  
Artificial Uv

Abstract Low-density polyethylene (PE) containing nano-particulate clay was prepared after functionalization with maleic anhydride (MA) by reactive grafting in the presence of peroxide followed by blending of maleated PE with neat polymer in different concentrations. Four classes of composites were obtained: (i) exfoliated, (ii) intercalated, (iii) microcomposites, and (iv) intermediate of intercalated and microcomposites, as evidenced by wide-angle X-ray diffraction. All samples were kept for artificial UV irradiation (λ ≥ 290 nm) and for composting to study their photo- and bio-durability. Fourier-transform IR spectroscopy (FT-IR) and scanning electron microscopy were used to monitor the functional group and morphological changes, respectively, whereas biodurability was evaluated by measuring the weight loss. MA functionalization and nature of composites have detrimental effects on the overall durability of composites. Nanocomposites showed higher resistance than microcomposites during initial weathering and composting with a long induction period. The stability of nanocomposites decreases with time and overall durability was worse than of pristine polymer in both environments. It was concluded that the initial protection is due to the filler-generated long diffusion path, which decreases the oxygen diffusion through the matrix. The bio-durability of composites decreased with oxo-degradation. Biodegradation of PE nanocomposites during composting follows the mechanism described by Albertsson et al. as evidenced by FT-IR spectroscopy.

Effect of the blow-up ratio on morphology and engineering properties of three-layered linear low-density polyethylene blown films

2017 ◽  
Vol 34 (1) ◽  
pp. 27-42 ◽  
Author(s):  
Suthakarn Auksornkul ◽  
Siriwat Soontaranon ◽  
Chonthicha Kaewhan ◽  
Pattarapan Prasassarakich
Keyword(s):  
Electron Microscopy ◽  
Tensile Strength ◽  
Transverse Direction ◽  
Blow Up ◽  
Engineering Properties ◽  
Low Density Polyethylene ◽  
Low Density ◽  
Film Morphology ◽  
Linear Low Density Polyethylene ◽  
Machine Direction

A series of linear low-density polyethylene films were produced using a three-layer co-extrusion machine. How the blow-up ratio and resin characteristics affected the final film morphology and engineering properties were studied. The crystalline morphology and orientation during the blown film process of the low-density polyethylene film were investigated using small-angle X-ray scattering, transmission electron microscopy and scanning electron microscopy. Increasing the blow-up ratio increased the transverse direction molecular orientation and decreased the machine direction orientation. The resulting low-density polyethylene morphology was a regular lamellar stacking parallel to the machine direction. The film morphology strongly influenced the mechanical properties. Increasing the blow-up ratio from 1.7 to 2.8 decreased the machine direction tensile strength by 14% and increased the transverse direction tensile strength up to 27% for both the low-density polyethylene/1-butene and low-density polyethylene/1-octene co-monomers, while the machine direction tear strength increased up to 36% and the transverse direction decreased by 16%. Moreover, the first and second heating characteristics from differential scanning calorimeter showed the inherent crystallinity change with increasing blow-up ratio for both the low-density polyethylene/1-octene and the low-density polyethylene/1-butene copolymer. The crystalline orientation changes induced with increasing blow-up ratio affected the film water vapor and oxygen permeability.

scholarly journals Hollow Fiber Porous Nanocomposite Membranes Produced via Continuous Extrusion: Morphology and Gas Transport Properties

Materials ◽  
2018 ◽  
Vol 11 (11) ◽  
pp. 2311 ◽  
Author(s):  
Zahir Razzaz ◽  
Denis Rodrigue
Keyword(s):  
Transport Properties ◽  
Hollow Fiber ◽  
Cellular Structure ◽  
Gas Transport ◽  
Low Density Polyethylene ◽  
Low Density ◽  
Nanocomposite Membranes ◽  
Gas Transport Properties ◽  
Continuous Extrusion ◽  
Porous Nanocomposite

In this work, hollow fiber porous nanocomposite membranes were successfully prepared by the incorporation of a porous nanoparticle (zeolite 5A) into a blend of linear low-density polyethylene (LLDPE)/low-density polyethylene (LDPE) combined with azodicarbonamide as a chemical blowing agent (CBA). Processing was performed via continuous extrusion using a twin-screw extruder coupled with a calendaring system. The process was firstly optimized in terms of extrusion and post-extrusion conditions, as well as formulation to obtain a good cellular structure (uniform cell size distribution and high cell density). Scanning electron microscopy (SEM) was used to determine the cellular structure as well as nanoparticle dispersion. Then, the samples were characterized in terms of mechanical and thermal stability via tensile tests and thermogravimetric analysis (TGA), as well as differential scanning calorimetry (DSC). The results showed that the zeolite nanoparticles were able to act as effective nucleating agents during the foaming process. However, the optimum nanoparticle content was strongly related to the foaming conditions. Finally, the membrane separation performances were investigated for different gases (CO2, CH4, N2, O2, and H2) showing that the incorporation of porous zeolite significantly improved the gas transport properties of semi-crystalline polyolefin membranes due to lower cell wall thickness (controlling permeability) and improved separation properties (controlling selectivity). These results show that mixed matrix membranes (MMMs) can be cost-effective, easy to process, and efficient in terms of processing rate, especially for the petroleum industry where H2/CH4 and H2/N2 separation/purification are important for hydrogen recovery.

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