Effect of glass fibers length on the properties of polytetrafluoroethylene composites reinforced by glass fibers and graphite: Experimental and simulation study

2021 ◽  
pp. 095400832110594
Author(s):  
Wei Xiao ◽  
Xin Ji ◽  
Lei Gao

Polytetrafluoroethylene (PTFE)-based matrix composites filled with glass fibers (GF) and graphite (GR) were prepared by an internal mixer and molded using a compression mold to produce test samples. The objective was to study the mechanical and tribological properties of PTFE composites filled with different lengths of GF. The fillers of GR and GF were 5 and 15 wt.%, respectively, with the lengths of the GF of 15, 20, 25, 30, and 35-μm in the work. The mechanical performance tests and tribological tests were carried out under the same conditions. The experimental results revealed that the mechanical properties and tribological properties of the PTFE composites filled with GF and GR were associated with the lengths of GF. When the length of GF increased from 15 to 20 μm, GF could be homogeneously dispersed in the PTFE-based matrix composites and the tensile strength reached the maximum value of 21.7 ± 3.3% MPa. Also, with 20-μm long GF, the composites exhibited the lowest coefficient of friction values and wear rates compared to PTFE with GF of the other lengths. The changes in frictional heat generation and frictional force of the composites during sliding friction were simulated using the finite element method. The theoretical simulation results matched with the experimental values, which proved the accuracy of the theoretical simulations.

Coatings ◽  
2021 ◽  
Vol 11 (6) ◽  
pp. 670
Author(s):  
Gifty Oppong Boakye ◽  
Arna María Ormsdóttir ◽  
Baldur Geir Gunnarsson ◽  
Sandeep Irukuvarghula ◽  
Raja Khan ◽  
...  

The selection of electroless nickel-phosphorus plating (ENP) has been inclined towards their properties and advantages with complex geometry applications. These properties include coating uniformity, low surface roughness, low wettability, high hardness, lubricity, and corrosion- and wear-resistance. Materials used in geothermal environments are exposed to harsh conditions such as high loads, temperature, and corrosive fluids, causing corrosion, scaling, erosion and wear of components. To improve the corrosion- and wear-resistance and anti-scaling properties of materials for geothermal environment, a ENP duplex coating with PTFE nanoparticles was developed and deposited on mild steel within the H2020 EU Geo-Coat project. ENP thin adhesive layer and ENP+PTFE top functional layer form the duplex structure of the coating. The objective of this study was to test the mechanical and tribological properties of the developed ENP-PTFE coatings with varying PTFE content. The microstructural, mechanical and tribological properties of the as-deposited coating with increasing PTFE content in the top functional layer in the order: ENP1, ENP2 and ENP3 were evaluated. The results showed maximum wear protection of the substrates at the lowest load; however, increasing load and sliding cycles increased the wear rates, and 79% increased lubrication was recorded for the ENP2 duplex coating. The wear performance of ENP3 greatly improved with a wear resistance of 8.3 × 104 m/mm3 compared to 6.9 × 104 m/mm3 for ENP2 and 2.1 × 104 m/mm3 for ENP1. The results are applicable in developing low friction, hydrophobic or wear-resistive surfaces for geothermal application.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Kawaljit Singh Randhawa ◽  
Ashwin Patel

Purpose The mechanical and tribological properties of polymers and polymer composites vary with different environmental conditions. This paper aims to review the influence of humidity/water conditions on various polymers and polymer composites' mechanical properties and tribological behaviors. Design/methodology/approach The influence of humidity and water absorption on mechanical and tribological properties of various polymers, fillers and composites has been discussed in this paper. Tensile strength, modulus, yield strength, impact strength, COF and wear rates of polymer composites are compared for different environmental conditions. The interaction between the water molecules and hydrophobic polymers is also represented. Findings Pure polymer matrices show somewhat mixed behavior in humid environments. Absorbed moisture generally plasticizes the epoxies and polyamides and lowers the tensile strength, yield strength and modulus. Wear rates of PVC generally decrease in humid environments, while for polyamides, it increases. Fillers like graphite and boron-based compounds exhibit low COF, while MoS2 particulate fillers exhibit higher COF at high humidity and water conditions. The mechanical properties of fiber-reinforced polymer composites tend to decrease as the rate of humidity increases while the wear rates of fiber-reinforced polymer composites show somewhat mixed behavior. Particulate fillers like metals and advanced ceramics reinforced polymer composites exhibit low COF and wear rates as the rate of humidity increases. Originality/value The mechanical and tribological properties of polymers and polymer composites vary with the humidity value present in the environment. In dry conditions, wear loss is determined by the hardness of the contacting surfaces, which may not effectively work for high humid environments. The tribological performance of composite constituents, i.e. matrix and fillers in humid environments, defines the overall performance of polymer composite in said environments.


2020 ◽  
Vol 9 (3) ◽  
pp. 6434-6452
Author(s):  
Avinash Lakshmikanthan ◽  
Ram Prabhu T. ◽  
Sai Babu Udayagiri ◽  
Praveennath G. Koppad ◽  
Manoj Gupta ◽  
...  

2019 ◽  
Vol 26 (1) ◽  
pp. 423-434
Author(s):  
Mohammed T. Hayajneh ◽  
Mohammed A. Almomani ◽  
Mu’ayyad M. Al-Shrida

AbstractChicken eggshell (Es) waste is an industrial byproduct, and its disposal constitutes a severe environmental risk. Eggshell is a new engineering reinforcement retaining excellent properties such as low density, renewable, eco-friendly, and high thermal stability. The current research aims to study the effects of eggshell particles addition on microstructures, mechanical and tribological properties of aluminium/eggshell green metal matrix composites (MMCs). In the present work Al–Es metal matrix composite is produced by powder metallurgy processes. SEM with EDX and XRD were used to examine the microstructures and the compounds that arise during the sintering process of the produced composites. Six tests were conducted on the produced samples including; dry wear test, micro Vickers hardness, and ultimate compressive strength. The results showed that the addition of 3 wt. % of eggshell improved wear resistance (65%), compressive strength (40%) and hardness (15%). At 6 and 9 wt. % of eggshell, negative results appeared.


2020 ◽  
Vol 9 (1) ◽  
pp. 20190173 ◽  
Author(s):  
G. B. Veeresh Kumar ◽  
D. Gopinath Reddy ◽  
C. Vineeth Reddy ◽  
Ch Sriteja ◽  
R. Pramod

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