Numerical study of the heat transfer effect on a centrifugal compressor performance

Author(s):  
Lili Gu ◽  
Armin Zemp ◽  
Reza S Abhari

This paper presents a study of the heat transfer influence on the centrifugal compressor performance. The compressor studied in this paper is based on the scale-up of a turbocharger compressor equipped with a shroudless impeller. To account for the heat transfer effect, a conjugate heat transfer analysis is performed with computational fluid dynamics techniques. The heat transfer phenomena not only externally but also internally are investigated at the design point. The grids adopted in the study are verified at the baseline, with an excellent agreement found between numerical simulations and measurements. The results provide an insight into the dependence of the heat transfer influences on the heat flux paths. The path of the external heat flux passing through the impeller shaft is found to have a great impact on the compressor performance. The study of internal heat transfer shows that the shroud surface dominates the internal heat transfer effect on the efficiency loss. Furthermore, the heat transfer influence is also investigated on the compressor performance at other operating points. The results imply a positive potential margin for the improvement of compressor efficiency by means of heat transfer control.

Author(s):  
Asif Ali ◽  
Lorenzo Cocchi ◽  
Alessio Picchi ◽  
Bruno Facchini ◽  
Simone Cubeda

Abstract The aim of this work is to present the development and application of a measurement technique that allows to record internal heat transfer features of real components. In order to apply this method, based on similar approaches proposed in previous literature works, the component is initially heated up to a steady temperature, then a thermal transient is induced by injecting cool air in the internal cooling system. During this process, the external temperature evolution is recorded by means of an IR camera. Experimental data are then exploited to run a numerical procedure, based on a series of transient finite-element analyses of the component. In particular, the test duration is divided into an appropriate number of steps and, for each of them, the heat flux on internal surfaces is iteratively updated as to target the measured external temperature distribution. Heat flux and internal temperature data for all the time steps are eventually employed in order to evaluate the convective heat transfer coefficient via linear regression. This technique has been successfully tested on a cooled high-pressure vane of a Baker Hughes heavy-duty gas turbine, which was realised thanks to the development of a dedicated test rig at the University of Florence, Italy. The obtained results provide sufficiently detailed heat transfer distributions in addition to allowing to appreciate the effect of different coolant mass flow rates. The methodology is also capable of identifying defects, which is demonstrated by inducing controlled faults in the component.


Author(s):  
Asif Ali ◽  
Lorenzo Cocchi ◽  
Alessio Picchi ◽  
Bruno Facchini ◽  
Simone Cubeda

Abstract The aim of this work is to present the development and application of a measurement technique that allows to record internal heat transfer features of real components. In order to apply this method, based on similar approaches proposed in previous literature works, the component is initially heated up to a steady temperature, then a thermal transient is induced by injecting cool air in the internal cooling system. During this process, the external temperature evolution is recorded by means of an IR camera. Experimental data are then exploited to run a numerical procedure, based on a series of transient finite-element analyses of the component. In particular, the test duration is divided into an appropriate number of steps and, for each of them, the heat flux on internal surfaces is iteratively updated as to target the measured external temperature distribution. Heat flux and internal temperature data for all the time steps are eventually employed in order to evaluate the convective heat transfer coefficient via linear regression. This technique has been successfully tested on a cooled high-pressure vane of a Baker Hughes heavy-duty gas turbine, which was realised thanks to the development of a dedicated test rig at the University of Florence, Italy. The obtained results provide sufficiently detailed heat transfer distributions in addition to allowing to appreciate the effect of different coolant mass flow rates. The methodology is also capable of identifying defects, which is demonstrated by inducing controlled faults in the component.


Sensors ◽  
2021 ◽  
Vol 21 (13) ◽  
pp. 4459
Author(s):  
José R. González ◽  
Charbel Damião ◽  
Maira Moran ◽  
Cristina A. Pantaleão ◽  
Rubens A. Cruz ◽  
...  

According to experts and medical literature, healthy thyroids and thyroids containing benign nodules tend to be less inflamed and less active than those with malignant nodules. It seems to be a consensus that malignant nodules have more blood veins and more blood circulation. This may be related to the maintenance of the nodule’s heat at a higher level compared with neighboring tissues. If the internal heat modifies the skin radiation, then it could be detected by infrared sensors. The goal of this work is the investigation of the factors that allow this detection, and the possible relation with any pattern referent to nodule malignancy. We aim to consider a wide range of factors, so a great number of numerical simulations of the heat transfer in the region under analysis, based on the Finite Element method, are performed to study the influence of each nodule and patient characteristics on the infrared sensor acquisition. To do so, the protocol for infrared thyroid examination used in our university’s hospital is simulated in the numerical study. This protocol presents two phases. In the first one, the body under observation is in steady state. In the second one, it is submitted to thermal stress (transient state). Both are simulated in order to verify if it is possible (by infrared sensors) to identify different behavior referent to malignant nodules. Moreover, when the simulation indicates possible important aspects, patients with and without similar characteristics are examined to confirm such influences. The results show that the tissues between skin and thyroid, as well as the nodule size, have an influence on superficial temperatures. Other thermal parameters of thyroid nodules show little influence on surface infrared emissions, for instance, those related to the vascularization of the nodule. All details of the physical parameters used in the simulations, characteristics of the real nodules and thermal examinations are publicly available, allowing these simulations to be compared with other types of heat transfer solutions and infrared examination protocols. Among the main contributions of this work, we highlight the simulation of the possible range of parameters, and definition of the simulation approach for mapping the used infrared protocol, promoting the investigation of a possible relation between the heat transfer process and the data obtained by infrared acquisitions.


Nanomaterials ◽  
2021 ◽  
Vol 11 (1) ◽  
pp. 125
Author(s):  
Eduardo Freitas ◽  
Pedro Pontes ◽  
Ricardo Cautela ◽  
Vaibhav Bahadur ◽  
João Miranda ◽  
...  

This study addresses the combination of customized surface modification with the use of nanofluids, to infer on its potential to enhance pool-boiling heat transfer. Hydrophilic surfaces patterned with superhydrophobic regions were developed and used as surface interfaces with different nanofluids (water with gold, silver, aluminum and alumina nanoparticles), in order to evaluate the effect of the nature and concentration of the nanoparticles in bubble dynamics and consequently in heat transfer processes. The main qualitative and quantitative analysis was based on extensive post-processing of synchronized high-speed and thermographic images. To study the nucleation of a single bubble in pool boiling condition, a numerical model was also implemented. The results show an evident benefit of using biphilic patterns with well-established distances between the superhydrophobic regions. This can be observed in the resulting plot of the dissipated heat flux for a biphilic pattern with seven superhydrophobic spots, δ = 1/d and an imposed heat flux of 2132 w/m2. In this case, the dissipated heat flux is almost constant (except in the instant t* ≈ 0.9 when it reaches a peak of 2400 W/m2), whilst when using only a single superhydrophobic spot, where the heat flux dissipation reaches the maximum shortly after the detachment of the bubble, dropping continuously until a new necking phase starts. The biphilic patterns also allow a controlled bubble coalescence, which promotes fluid convection at the hydrophilic spacing between the superhydrophobic regions, which clearly contributes to cool down the surface. This effect is noticeable in the case of employing the Ag 1 wt% nanofluid, with an imposed heat flux of 2132 W/m2, where the coalescence of the drops promotes a surface cooling, identified by a temperature drop of 0.7 °C in the hydrophilic areas. Those areas have an average temperature of 101.8 °C, whilst the average temperature of the superhydrophobic spots at coalescence time is of 102.9 °C. For low concentrations as the ones used in this work, the effect of the nanofluids was observed to play a minor role. This can be observed on the slight discrepancy of the heat dissipation decay that occurred in the necking stage of the bubbles for nanofluids with the same kind of nanoparticles and different concentration. For the Au 0.1 wt% nanofluid, a heat dissipation decay of 350 W/m2 was reported, whilst for the Au 0.5 wt% nanofluid, the same decay was only of 280 W/m2. The results of the numerical model concerning velocity fields indicated a sudden acceleration at the bubble detachment, as can be qualitatively analyzed in the thermographic images obtained in this work. Additionally, the temperature fields of the analyzed region present the same tendency as the experimental results.


1996 ◽  
Vol 118 (3) ◽  
pp. 592-597 ◽  
Author(s):  
T. S. Zhao ◽  
P. Cheng

An experimental and numerical study has been carried out for laminar forced convection in a long pipe heated by uniform heat flux and subjected to a reciprocating flow of air. Transient fluid temperature variations in the two mixing chambers connected to both ends of the heated section were measured. These measurements were used as the thermal boundary conditions for the numerical simulation of the hydrodynamically and thermally developing reciprocating flow in the heated pipe. The coupled governing equations for time-dependent convective heat transfer in the fluid flow and conduction in the wall of the heated tube were solved numerically. The numerical results for time-resolved centerline fuid temperature, cycle-averaged wall temperature, and the space-cycle averaged Nusselt number are shown to be in good agreement with the experimental data. Based on the experimental data, a correlation equation is obtained for the cycle-space averaged Nusselt number in terms of appropriate dimensionless parameters for a laminar reciprocating flow of air in a long pipe with constant heat flux.


2021 ◽  
Author(s):  
Richard Blythman ◽  
Sajad Alimohammadi ◽  
Nicholas Jeffers ◽  
Darina B. Murray ◽  
Tim Persoons

Abstract While numerous applied studies have successfully demonstrated the feasibility of unsteady cooling solutions, a consensus has yet to be reached on the local instantaneous conditions that result in heat transfer enhancement. The current work aims to experimentally validate a recent analytical solution (on a local time-dependent basis) for the common flow condition of a fully-developed incompressible pulsating flow in a uniformly-heated vessel. The experimental setup is found to approximate the ideal constant heat flux boundary condition well, especially for the decoupled unsteady scenario where the amplitude of the most significant secondary contributions (capacitance and lateral conduction) amounts to 1.2% and 0.2% of the generated heat flux, respectively. Overall, the experimental measurements for temperature and heat flux oscillations are found to coincide well with a recent analytical solution to the energy equation by the authors. Furthermore, local time-dependent heat flux enhancements and degradations are observed to be qualitatively similar to those of wall shear stress from a previous study, suggesting that the thermal performance is indeed influenced by hydrodynamic behaviour.


2017 ◽  
Vol 10 (17) ◽  
pp. 1-5
Author(s):  
K. Madhavi ◽  
N. Nagendra ◽  
V. Ramachandra Prasad ◽  
A. Subba Rao ◽  
G. S. S. Raju ◽  
...  

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