Design methodology of a highly loaded tandem rotor and its performance analysis under clean and distorted inflows

2021 ◽  
pp. 095440622110160
Author(s):  
Amit Kumar ◽  
AM Pradeep
Keyword(s):  
Experimental Analysis ◽  
Total Pressure ◽  
Pressure Rise ◽  
Pressure Gradients ◽  
Complex Flow ◽  
Angle Variation ◽  
Stall Margin ◽  
Rotor Design ◽  
Flow Through ◽  
Aerodynamic Parameters

Compact and efficient compressor design is one of the key challenges in aero-engine development. The flow through a compressor is exposed to adverse pressure gradients, which limits the maximum allowable flow turning in a compressor blade. Tandem blading is an interesting concept to achieve a higher total pressure rise by augmenting the flow turning angle. Variation in axial overlap and percentage pitch of the forward and aft blade elements largely influences the behavior of the tandem configuration. In the present study, the genetic algorithm is used to optimize the axial overlap and the percentage pitch for the tandem rotor. Results indicate that a lower axial overlap and higher percentage pitch results in optimum performance. The paper presents the parametric study of four tandem configurations with different axial overlaps and percentage pitches. A detailed experimental analysis of the four different tandem configurations is included in this paper. The behavior of the tandem rotor is examined under the clean and radially distorted inflow. Further, a comparison is drawn with a conventional single rotor in terms of aerodynamic parameters such as total pressure rise, axial velocity, and stall margin. The experimental analysis is supplemented by some interesting computational results, which are included to provide some insight into the complex flow field of the tandem rotor. Tandem rotor design is observed to have a higher sensitivity to radial tip inflow distortion. The upstream shift of the aft rotor blade adversely affects the total pressure rise and stall margin of the tandem rotor.

Total Pressure Correction of a Sub-Miniature Five-Hole Probe in Areas of Pressure Gradients

2012 ◽  
Author(s):  
J. Town ◽  
A. Akturk ◽  
C. Camcı
Keyword(s):  
Pressure Measurement ◽  
Measurement Errors ◽  
Total Pressure ◽  
Pressure Gradients ◽  
Pressure Data ◽  
Flow Conditions ◽  
Complex Flow ◽  
Ducted Fan ◽  
The Difference ◽  
Best Fit

Five-hole probes, being a dependable and accurate aerodynamic tools, are excellent choices for measuring complex flow fields. However, total pressure gradients can induce measurement errors. The combined effect of the different flow conditions on the ports causes the measured total pressure to be prone to a greater error. This paper proposes a way to correct the total pressure measurement. The correction is based on the difference between the measured total pressure data of a Kiel probe and a sub-miniature prism-type five-hole probe. By comparing them in a ducted fan related flow field, a line of best fit was constructed. The line of best fit is dependent on the slope of the line in a total pressure versus span and difference in total pressure between the probes at the same location. A computer program, performs the comparison and creates the correction equation. The equation is subsequently applied to the five-hole probe total pressure measurement, and the other dependent values are adjusted. The validity of the correction is then tested by placing the Kiel probe and the five-hole probe in ducted fans with a variety of different tip clearances.

Understanding the Flow Behavior in a Low Hub-Tip Ratio, High Aspect Ratio Contra-Rotating Axial Fan Stage

2012 ◽  
Author(s):  
Chetan S. Mistry ◽  
A. M. Pradeep
Keyword(s):  
Aspect Ratio ◽  
Total Pressure ◽  
Numerical Study ◽  
Flow Behavior ◽  
Experimental Studies ◽  
Pressure Rise ◽  
Operating Conditions ◽  
Speed Ratio ◽  
Axial Fan ◽  
Stall Margin

This paper discusses the results of a parametric study of a pair of contra-rotating axial fan rotors. The rotors were designed to deliver a mass flow of 6 kg/s at 2400 rpm. The blades were designed with a low hub-tip ratio of 0.35 and an aspect ratio of 3.0. Numerical and experimental studies were carried out on these contra-rotating rotors operating at a Reynolds number of 1.25 × 105 (based on blade chord). The axial spacing between the rotors was varied between 50 to 120 % of the chord of rotor 1. The performance of the rotors was evaluated at each of these spacing at design and off-design speeds. The results from the numerical study (using ANSYS CFX) were validated using experimental data. In spite of certain limitations of CFD under certain operating conditions, it was observed that the results agreed well with those from the experiments. The performance of the fan was evaluated based on the variations of total pressure, velocity components and flow angles at design and off-design operating conditions. The measurement of total pressure, flow angles etc. are taken upstream of the first rotor, between the two rotors and downstream of the second rotor. It was observed that the aerodynamics of the flow through a contra rotating stage is significantly influenced by the axial spacing between the rotors and the speed ratio of the rotors. With increasing speed ratios, the strong suction generated by the second rotor, improves the stage pressure rise and the stall margin. Lower axial spacing on the other hand, changes the flow incidence to the second rotor and thereby improves the overall performance of the stage. The performance is investigated at different speed ratios of the rotors at varying axial spacing.

Effect of Speed Ratio and Axial Spacing Variations on the Performance of a High Aspect Ratio, Low Speed Contra-Rotating Fan

2012 ◽  
Author(s):  
Chetan S. Mistry ◽  
A. M. Pradeep
Keyword(s):  
Aspect Ratio ◽  
Numerical Simulations ◽  
High Aspect Ratio ◽  
Total Pressure ◽  
Experimental Studies ◽  
Pressure Rise ◽  
Operating Conditions ◽  
Speed Ratio ◽  
Stall Margin ◽  
Low Speed

This paper explores the effect of speed ratio and axial spacing between high aspect ratio, low speed contra-rotating pair rotors on their aerodynamic performance. The blades were designed with a low hub-tip ratio of 0.35 and an aspect ratio of 3.0. Numerical and experimental studies are carried out on these contra-rotating rotors operating at a Reynolds number of 1.258 × 105 (based on blade chord). The first and second rotors were designed to develop a pressure rise of 1100 Pa and 900 Pa, respectively, for total mass flow rate of 6 kg/s when both operating at a design speed of 2400 rpm. The performance of the fan was evaluated based on variations of total pressure and flow angles at off-design operating conditions. The measurementsof total pressure rise, flow angles etc. are taken upstream of the first rotor and in between the two rotors and downstream of the second rotor. The performance of the contra rotating stage is mainly influenced by the axial spacing between the rotors and speed ratio of both the rotors. The study reveals that the aerodynamics of the contra-rotating stage and stall margin is significantly affected by both the speed ratio as well as the axial spacing between the rotors. It was found that with increasing the speed ratio, the strong suction generated by the second rotor, improves the stage pressure rise and stall margin. Lower axial spacing changes the flow incidence to the second rotor and thereby improves the overall performance of the stage. This however, is accompanied by an increased noise level. The performance is investigated at different speed ratios of the rotors at varying axial spacing. Detailed numerical simulations have been conducted using ANSYS CFX13© using mixing plane approach between rotors. Numerical simulations are compared with experimental results at off-design conditions. These results are validated using the experimental data. Numerical simulations are expected to provide deeper insight into the flow physics of contra-rotating rotors which may be difficult to capture experimentally.

Influence of the Sweep Stacking on the Performance of an Axial Fan

2015 ◽  
Vol 137 (6) ◽  
Author(s):  
Ayhan Nazmi Ilikan ◽  
Erkan Ayder
Keyword(s):  
Pressure Rise ◽  
Secondary Flows ◽  
Axial Fan ◽  
Negative Effects ◽  
Blade Loading ◽  
Stall Margin ◽  
Negative Effect ◽  
Aerodynamic Parameters ◽  
Overall Performance ◽  
Positive Effect

In modern turbomachinery blade design, nonradial stacking of the profiles is often assumed to be one of the ways to improve the performance of a machine. Instead of stacking the profiles radially, the stacking line is changed by several modifications such as sweep, dihedral, lean, or a combination of these. Nonradial stacking influences secondary flows that have effects on the aerodynamic parameters such as efficiency, pressure rise, blade loading, and stall margin. However, many of the studies in literature are limited by the comparison of two or three cases. This situation leads to conflicting results because a modification may cause a positive effect in one study while in another one, the same modification may have a negative effect. In this study, a modified free vortex axial fan (named as base fan (BF) for this study) is designed first and the profiles of the blades are stacked radially by joining the centroids of the profiles. Second, 45 deg, 30 deg forward sweep (FS) and backward sweep (BS) modifications are applied. The effects of these modifications on aerodynamic performance of the fans are investigated by means of numerical calculations. The results show that FS and BS do not significantly affect the overall performance of the fan at the design flowrate in spite of the occurring modifications of the local blade pressure distribution. However, at low flowrates, FS and BS have positive and negative effects on the fan performance, respectively.

Aerodynamic and Aeroacoustic Performance of a Skewed Rotor

2003 ◽  
Author(s):  
Na Cai ◽  
Jianzhong Xu ◽  
Azemi Benaissa
Keyword(s):  
Noise Reduction ◽  
Three Dimensional ◽  
Axial Flow ◽  
Pressure Rise ◽  
Broadband Noise ◽  
Rotor Blades ◽  
Skew Angle ◽  
Frequency Spectra ◽  
Stall Margin ◽  
Aerodynamic Parameters

This paper presents an experimental investigation and numerical simulation of the aerodynamic and aeroacoustic performance of an axial-flow fan with skewed rotating blades in the design and off-design operation. The blade is designed with a forward skew angle for which the stacking line is directed towards the rotating direction on the circumferential section. A detailed investigation of a three-dimensional flow field in the inter-blade row and passage using five-hole probes and a hot-wire anemometer at the upstream and downstream locations of the rotors has been carried out and compared with a fan with unskewed rotor blades. Noise testing was performed in the anechoic chamber. The experiments were performed at three rotating speeds. Aerodynamic curves show that the performance of the skewed blade increased at a higher pressure rise of 13.1% and gave a larger flow rate of about 5% and a higher efficiency of more than 3%. The higher efficiency in the skewed rotor was due to the practical and advantageous spanwise redistribution of aerodynamic parameters, a greater boundary movement into the main flow, a secondary flow reduction and the thinness of the rotor wake. Aeroacoustic performance and frequency spectra in almost the whole frequency domain showed a noise reduction of 2 to 4 dBA in the skewed fan. Lower noise in the skewed blade comes from the broadband noise reduction owing to a thinner wake layer, a phase difference in rotor radiation and tip leakage noise reduction. A wider stall margin for more than 20% is obtained in the skewed blade due to the proportional distribution of aerodynamic parameters. The three-dimensional Navier-Stokes approach is simulated in the inner blade flow.

Experimental Investigation of Non-Axisymmetrical Flow Control in a Low Speed Axial Compressor

2009 ◽  
Author(s):  
Huabing Jiang ◽  
Yajun Lu ◽  
Wei Yuan ◽  
Qiushi Li
Keyword(s):  
Flow Field ◽  
Flow Control ◽  
Total Pressure ◽  
Pressure Rise ◽  
Separated Flow ◽  
Experimental Results ◽  
Stall Margin ◽  
Casing Treatment ◽  
Compressor Performance ◽  
Compressor Efficiency

The non-axisymmetric feature of the compressor separated flow field should be considered when flow control technology is utilized to improve compressor performance. An experiment is performed to investigate the effectiveness of non-axisymmetric flow control using arc curve skewed slot casing treatment in the paper. A simplified non-axisymmetric excitation model is presented with variable circumferential excitation extent and location. FFT analysis results indicate that the frequency spectrum of the non-axisymmetric excitation is similar with that of the whole circumferential excitation. The non-axisymmetric excitation possesses the same dominate frequency, smaller amplitude and wider frequency bandwidth compared to the whole circumferential excitation. A simplified circumferential non-axisymmetric arc curve skewed slot casing treatment is utilized to perform non-axisymmetric excitation on the separated flow field of a low speed single stage axial compressor under both uniform and distorted inlet conditions. Experimental results indicate that the non-axisymmetric slotted casing treatment presents strong flow control capability, which could improve compressor efficiency, total pressure rise coefficient and stall margin. For the distorted inlet condition, the stall margin, total pressure rise and efficiency of the compressor are respectively improved by 47.4%, 12.7% and 0.7% compared to the solid casing, and the compressor efficiency is improved by 1.4% compared to the whole circumferential excitation. For uniform inlet condition, the non-axisymmetric excitation can improve compressor efficiency by 1.0% and 1.5% respectively compared to the solid casing and the whole circumferential excitation. The whole circumferential excitation can also improve the compressor total pressure rise coefficient and stall margin, on the contrary, it decreases compressor efficiency. As a result, the non-axisymmetric slotted casing treatment can achieve more excellent compressor performance than the whole circumferential excitation does. Experimental results also indicate that the circumferential extent and location of the non-axisymmetric excitation can influence the effectiveness of the non-axisymmetric excitation. The best compressor performance can be achieved only when the non-axisymmetric excitation is tuned to match the asymmetric compressor separated flow field. Analysis on the experimental results indicates that compressor efficiency improvement achieved with the non-axisymmetric excitation can not simply attribute to the flow loss reduction induced by fewer casing slots. The flow loss reduction within undistorted sector, the circumferential flow exchange and the dynamic response induced by the non-axisymmetric excitation, the unsteady coupling between the non-axisymmetric excitation and the separated flow field might be the key flow factors to influence the compressor flow field structure, and hence influence the compressor performance.

Studies on Downstream Stator With Rotor Re-Staggering and Forward Sweeping in a Subsonic Axial Compressor Stage

2011 ◽  
Author(s):  
P. V. Ramakrishna ◽  
M. Govardhan
Keyword(s):  
Flow Field ◽  
Computational Model ◽  
Flow Rate ◽  
Total Pressure ◽  
Axial Compressor ◽  
Pressure Rise ◽  
Axial Distance ◽  
Compressor Stage ◽  
Numerical Work ◽  
Stagger Angle

The present numerical work studies the flow field in subsonic axial compressor stator passages for: (a) preceding rotor sweep (b) preceding rotor re-staggering (three stagger angle changes: 0°, +3° and +5°); and (c) stator sweeping (two 20° forward sweep schemes). The following are the motives for the study: at the off-design conditions, compressor rotors are re-staggered to alleviate the stage mismatching by adjusting the rows to the operating flow incidence. Fundamental to this is the understanding of the effects of rotor re-staggering on the downstream component. Secondly, sweeping the rotor stages alters the axial distance between the successive rotor-stator stages and necessitates that the stator vanes must also be swept. To the best of the author’s knowledge, stator sweeping to suit such scenarios has not been reported. The computational model for the study utilizes well resolved hexahedral grids. A commercial CFD package ANSYS® CFX 11.0 was used with standard k-ω turbulence model for the simulations. CFD results were well validated with experiments. The following observations were made: (1) When the rotor passage is closed by re-staggering, with the same mass flow rate and the same stator passage area, stators were subjected to negative incidences. (2) Effect of stator sweeping on the upstream rotor flow field is insignificant. Comparison of total pressure rise carried by the downstream stators suggests that an appropriate redesign of stator is essential to match with the swept rotors. (3) While sweeping the stator is not recommended, axial sweeping is preferable over true sweeping when it is necessary.

Numerical investigations on the effect of volute casing treatment for performance augmentation in a centrifugal fan

2021 ◽  
pp. 095440622110341
Author(s):  
Manjunath L Nilugal ◽  
K Vasudeva Karanth ◽  
Madhwesh N
Keyword(s):  
Total Pressure ◽  
Static Pressure ◽  
Numerical Study ◽  
Pressure Coefficient ◽  
Three Dimensional ◽  
Pressure Rise ◽  
Centrifugal Fan ◽  
Casing Treatment ◽  
Sliding Mesh ◽  
Optimum Configuration

This article presents the effect of volute chamfering on the performance of a forward swept centrifugal fan. The numerical analysis is performed to obtain the performance parameters such as static pressure rise coefficient and total pressure coefficient for various flow coefficients. The chamfer ratio for the volute is optimized parametrically by providing a chamfer on either side of the volute. The influence of the chamfer ratio on the three dimensional flow domain was investigated numerically. The simulation is carried out using Re-Normalisation Group (RNG) k-[Formula: see text] turbulence model. The transient simulation of the fan system is done using standard sliding mesh method available in Fluent. It is found from the analysis that, configuration with chamfer ratio of 4.4 is found be the optimum configuration in terms of better performance characteristics. On an average, this optimum configuration provides improvement of about 6.3% in static pressure rise coefficient when compared to the base model. This optimized chamfer configuration also gives a higher total pressure coefficient of about 3% validating the augmentation in static pressure rise coefficient with respect to the base model. Hence, this numerical study establishes the effectiveness of optimally providing volute chamfer on the overall performance improvement of forward bladed centrifugal fan.

Robust Compressor Blades for Desensitizing Operational Tip Clearance Variations

2014 ◽  
Author(s):  
Pranay Seshadri ◽  
Shahrokh Shahpar ◽  
Geoffrey T. Parks
Keyword(s):  
Robust Design ◽  
Total Pressure ◽  
Pressure Rise ◽  
Side Surface ◽  
Tip Clearance ◽  
Design Parameters ◽  
Compressor Blades ◽  
Robust Designs ◽  
Multi Objective ◽  
Mean And Variance

Robust design is a multi-objective optimization framework for obtaining designs that perform favorably under uncertainty. In this paper robust design is used to redesign a highly loaded, transonic rotor blade with a desensitized tip clearance. The tip gap is initially assumed to be uncertain from 0.5 to 0.85% span, and characterized by a beta distribution. This uncertainty is then fed to a multi-objective optimizer and iterated upon. For each iteration of the optimizer, 3D-RANS computations for two different tip gaps are carried out. Once the simulations are complete, stochastic collocation is used to generate mean and variance in efficiency values, which form the two optimization objectives. Two such robust design studies are carried out: one using 3D blade engineering design parameters (axial sweep, tangential lean, re-cambering and skew) and the other utilizing suction and pressure side surface perturbations (with bumps). A design is selected from each Pareto front. These designs are robust: they exhibit a greater mean efficiency and lower variance in efficiency compared to the datum blade. Both robust designs were also observed to have significantly higher aft and reduced fore tip loading. This resulted in a weaker clearance vortex, wall jet and double leakage flow, all of which lead to reduced mixed-out losses. Interestingly, the robust designs did not show an increase in total pressure at the tip. It is believed that this is due to a trade-off between fore-loading the tip and obtaining a favorable total pressure rise and higher mixed-out losses, or aft-loading the tip, obtaining a lower pressure rise and lower mixed-out losses.

On LES Methods Applied to Seal Geometries

2012 ◽  
Author(s):  
James Tyacke ◽  
Richard Jefferson-Loveday ◽  
Paul Tucker
Keyword(s):  
Maximum Error ◽  
Labyrinth Seal ◽  
Navier Stokes ◽  
Final Solution ◽  
Complex Flow ◽  
Eddy Simulation ◽  
Wide Range ◽  
Large Eddy ◽  
Rans Models ◽  
Flow Through

Nine Large Eddy Simulation (LES) methods are used to simulate flow through two labyrinth seal geometries and are compared with a wide range of Reynolds-Averaged Navier-Stokes (RANS) solutions. These involve one-equation, two-equation and Reynolds Stress RANS models. Also applied are linear and nonlinear pure LES models, hybrid RANS-Numerical-LES (RANS-NLES) and Numerical-LES (NLES). RANS is found to have a maximum error and a scatter of 20%. A similar level of scatter is also found among the same turbulence model implemented in different codes. In a design context, this makes RANS unusable as a final solution. Results show that LES and RANS-NLES is capable of accurately predicting flow behaviour of two seals with a scatter of less than 5%. The complex flow physics gives rise to both laminar and turbulent zones making most LES models inappropriate. Nonetheless, this is found to have minimal tangible results impact. In accord with experimental observations, the ability of LES to find multiple solutions due to solution non-uniqueness is also observed.

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