An experimental study on the effect of concentration of green nanoadditives on the tribological properties of the biolubricants

Author(s):  
Wani Khalid Shafi ◽  
MS Charoo

The paper aims to introduce a sustainable solution in the field of lubrication science. A green nano additive, hexagonal boron nitride (h-BN) is mixed with two biofriendly natural oils (avocado oil and hazelnut oil) and the tribological properties of the nanolubricants are evaluated on a four-ball tribotester. The nanoparticles are less than 100 nm in diameter and are added in varying concentrations of 0-1 wt.%. The tribological properties are evaluated as per ASTM D4172 and the stability of the nanoparticles is measured for a period of 24 hours using a double beam spectrophotometer. The UV spectroscopy results indicate the nanoparticles are stable after the sonication process and sediment very less after 24 hours. The antiwear properties of both natural oil improve with the increase in the concentration of h-BN nanoparticles. The maximum improvement in the wear properties is observed at 1 wt.% and is equal to 19.5% and 36.55% for avocado oil and hazelnut oil respectively. The improvement in the antiwear properties are ascribed to the different nanolubrication mechanisms: tribofilm formation, non-direct contact phenomenon, and entrapment of nanoparticles between wear agglomerates.

Author(s):  
Wani Khalid Shafi ◽  
M.S Charoo

The paper aims to study the antiwear (AW) and extreme pressure (EP) properties of avocado oil mixed with zinc dialkyl dithiophosphate (ZDDP) in concentrations of 1% to 3% by weight for lubrication purposes. The AW and EP tests are conducted as per ASTM-4172 and ASTM-2783 standards respectively. Further, the rheological behavior of avocado oil mixed with ZDDP is determined for varying shear rates of 50 – 2000 s−1. The maximum improvement in the wear properties for avocado oil is equal to 39.8% at 1 wt.%. The load wear index of pure avocado oil increases from 32.6 to 80.3 at 3 wt.% ZDDP whereas, the weld point increases to 252 kgf at 3 wt.% ZDDP. The improvement in the antiwear and extreme pressure properties are attributed to the protective film formation on the tribopairs as characterized by SEM and EDX analysis. Also, the addition of ZDDP increases the viscosity of the oil at all concentrations and maintains the Newtonian behavior of oil.


2020 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Wani Khalid Shafi ◽  
M.S. Charoo

Purpose The paper aims to investigate the effect of zinc dialkyldithiophosphate (ZDDP) on wear and extreme pressure (EP) capabilities of hazelnut oil. Design/methodology/approach A four-ball tribometer is used to study the effect of ZDDP on the antiwear (AW) and EP performance of hazelnut oil as a lubricant. The AW/EP tests are carried out following ASTM D4172 and ASTM D2783 standards. The wear mechanism of steel balls is studied by scanning electron microscope (SEM). The ZDDP is added in 1Wt.%, 2Wt.% and 3Wt.% concentration, and its presence on surfaces is indicated by Energy Dispersive X-Ray Analysis (EDX). Findings The maximum improvement in the wear properties for hazelnut oil is equal to 43.7% and 45.7% at 1Wt.% and 3Wt. % ZDDP, respectively. Also, the load wear index of hazelnut oil increases from 29 to 73.1 at 3Wt.% ZDDP. The improvement in AW and EP properties is attributed to the protective layer formation by ZDDP. Originality/value The paper is a novel study investigating the effect of ZDDP additive in hazelnut oil. The results could prove beneficial in making the hazelnut oil a viable replacement of mineral oils. Peer review The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-06-2020-0217/


Friction ◽  
2021 ◽  
Author(s):  
Weiwei Tang ◽  
Xuejun Zhu ◽  
Yufeng Li

AbstractAdvances in nano-lubricant additives are vital to the pursuit of energy efficiency and sustainable development. Carbon dots (CDs) have been widely investigated in the domain of lubricant additives owing to their extraordinary tribological properties, in particular, their friction-reducing and anti-wear properties. Metal-doped CDs are a new type of CDs, and their friction-reducing and anti-wear properties are attracting increasing attention. Therefore, a series of CDs doped with various divalent metal ions have been successfully synthesized via one-pot pyrolysis. The tribological properties of the synthesized CDs as water-based lubricant additives are in the following order: Zn-CDs > Cu-CDs ≫ Mg-CDs > Fe-CDs > U-CDs. Specifically, adding 1.0 wt% of Zn-CDs into water-based lubricant results in 62.5% friction and 81.8% wear reduction. Meanwhile, the load-carrying capacity of the water-based lubricant increases from 120 N to at least 500 N. Zn-CDs as an additive have long service life. Additionally, anion-tuned Zn-CDs fabricated via anion exchange exhibit promise as lubricant additives for poly(ethylene glycol). Based on the results of wear scar surface analyses, it is discovered that tribochemical films, primarily composed of iron oxides, nitrides, metal carbonates, zinc oxides, zinc carbonates, organic compounds, and embedded carbon cores, formed on the rubbing surfaces with a thickness of approximately 270 nm when Zn-CDs are used as additives. This film combined with the “ball-bearing” and third-particle effects of Zn-CDs contributed to excellent lubrication performance.


2012 ◽  
Vol 504-506 ◽  
pp. 969-974 ◽  
Author(s):  
Harald Hetzner ◽  
Stephan Tremmel ◽  
Sandro Wartzack

In sheet bulk metal forming, locally adapted friction properties of the contact tool/workpiece are an appropriate means for the targeted enhancement of the material flow, enabling an improved form filling and lowered forming forces. However, the implementation of desirable friction conditions is not trivial. And further, friction is inseparably linked to wear and damage of the contacting surfaces. This calls for a methodological approach in order to consider tribology as a whole already in the early phases of process layout, so that tribological measures which allow fulfilling the requirements concerning local friction and wear properties of the tool surfaces, can already be selected during the conceptual design of the forming tools. Thin tribological coatings are an effective way of improving the friction and wear properties of functional surfaces. Metal-modified amorphous carbon coatings, which are still rather new to the field of metal forming, allow tackling friction and wear simultaneously. Unlike many other types of amorphous carbon, they have the mechanical toughness to be used in sheet bulk metal forming, and at the same time their friction properties can be varied over wide ranges by proper choice of the deposition parameters. Based on concrete research results, the mechanical, structural and special tribological properties of tungsten-modified hydrogenated amorphous carbon coatings (a-C:H:W) are presented and discussed against the background of the tribological requirements of a typical sheet bulk metal forming process.


MRS Advances ◽  
2018 ◽  
Vol 3 (64) ◽  
pp. 3979-3985
Author(s):  
Brenda Castaños ◽  
Cecilia Fernández ◽  
Laura Peña-Parás ◽  
Demófilo Maldonado-Cortés ◽  
Juan Rodríguez-Salinas

ABSTRACTGreases are essential in the electrical industry for the purpose of minimizing wear and coefficient of friction (COF) between the components of circuit breakers. Nowadays some researchers have explored the addition of nanoparticles to enhance their tribological properties. In this study, tribological tests were performed on different greases employed for the electrical industry. CuO and ZnO nanoparticles were homogeneously dispersed into the greases, varying their concentration (0.01 wt.%, 0.05 wt.%, and 0.10 wt.%). A four-ball tribotest, according to ASTM D-2266, and a ball-on-disk tribotest, according to ASTM G-99, were performed in order to analyze the wear scar diameter (WSD), COF, wear mass loss and worn area. The worn materials were characterized with an optical 3D profilometer measurement system. Anti-wear properties were enhanced up to 29.30% for the lithium complex grease (LG) with no nanoparticles added, in comparison with the aluminum complex grease (AG), providing a much better tribological performance; in the ball-on-disk tribotests, a 72.80% and a 15.74% reduction in the mass loss and COF were achieved, respectively. The addition of nanoparticles was found to provide improvements of 5.31% in WSD for the AG grease and 34.49% in COF for the LG grease. A pilot test was performed following the security test UL489, achieving a reduction of 45.17% in the worn area achieved by LG grease compared to AG grease.


2018 ◽  
Vol 70 (9) ◽  
pp. 1706-1713 ◽  
Author(s):  
Guotao Zhang ◽  
Yanguo Yin ◽  
Ting Xie ◽  
Dan Li ◽  
Ming Xu ◽  
...  

Purpose This paper aims to obtain high mechanical and good tribological properties of epoxy resin-based coatings under dry friction conditions. Design/methodology/approach Bonded solid lubricant coatings containing Kevlar fibres were prepared by a spraying method. The friction and wear properties of the coatings were experimentally investigated with a face-to-face tribometre under dry friction conditions. Scanning electron microscopy, energy dispersive X-ray spectroscopy and 3D laser scanning technologies were used to characterise the tribological properties. The action mechanism of the Kevlar fibres on a solid lubricant transfer film was also analysed. Findings Adding Kevlar fibres can significantly improve the wear resistance of the coatings. When the Kevlar fibre content increases, the tribological properties of the coatings improve and then worsen. Superior properties are obtained with 0.03 g of Kevlar fibres. Appropriately increasing the load or speed is beneficial to the removal of the outer epoxy resin and the formation of a lubricant film. During friction, the solid lubricants wrapped in the epoxy resin accumulate on the surface to form a transfer film that shows a good self-lubricating performance. In the later friction stage, fatigue cracks occur on the solid lubricant film but cannot connect to one another because of the high wear resistance and the entanglement of the rod-like Kevlar fibres. Thus, no large-area film falls from the matrix, thereby ensuring the long-term functioning of solid lubricant coatings. Originality/value Epoxy resin-based solid lubricant coatings modified by Kevlar fibres were prepared, and their friction and wear properties were investigated. Their tribological mechanisms were also proposed. This work provided a basis for the analysis of the tribological properties and design of bonded solid lubricant coatings containing Kevlar fibres.


2015 ◽  
Vol 2015 ◽  
pp. 1-7 ◽  
Author(s):  
Yu Su ◽  
Le Gong ◽  
Dandan Chen

This paper used graphite nanoparticles with the diameter of 35 and 80 nm and LB2000 vegetable based oil to prepare graphite oil-based nanofluids with different volume fractions by two-step method. The tribological properties of graphite nanoparticles as LB2000 vegetable based oil additive were investigated with a pin-on-disk friction and wear tester. Field emission scanning electron microscope (FE-SEM) and energy dispersive spectroscopy (EDS) were used to examine the morphology and the content of some typical elements of wear scar, respectively. Further, the lubrication mechanism of graphite nanoparticles was explored. It was found that graphite nanoparticles as vegetable based oil additive could remarkably improve friction-reducing and antiwear properties of pure oil. With the increase of volume fraction of graphite nanoparticles, the friction coefficient and the wear volume of disk decreased. At the same volume fraction, the smaller particles, the lower friction coefficient and wear volume. The main reason for the improvement in friction-reducing and antiwear properties of vegetable based oil using graphite nanoparticles was that graphite nanoparticles could form a physical deposition film on the friction surfaces.


Open Physics ◽  
2018 ◽  
Vol 16 (1) ◽  
pp. 1127-1138 ◽  
Author(s):  
Fengjun Wei ◽  
Bingli Pan ◽  
Juan Lopez

Abstract A kind of carbon fabric/epoxy composite was successfully prepared with carbon fiber fabric as reinforced phase and epoxy resin as binder phase, then the nano-TiO2 and a hybrid system of TiO2/MWNTs was added into the carbon fabric/ epoxy composite matrix respectively to prepare a kind of nano-composite. The friction and wear properties of CF/EP composites under different load conditions have been studied in this article, during the study the effects of filler types and contents on the tribological properties were researched, at last the worn surfaces were investigated and the abrasion mechanism was discussed. The results showed that: whether filling the nano-TiO2 alone or mixing the TiO2/MWNTs, it was able to achieve a good effect on decreasing friction and reducing wear, and the optimum addition ratio of the nano-TiO2 particles was 3.0% , meanwhile 3.0% of nano-TiO2 and 0.4% of MWNTs could cooperate with each other in their dimension, and could show a synergistic effect on modifying the tribological properties of CF/EP composites, the coefficient of friction of the modified composites decreased by 20% and the wear life increased by more than 140% compared with that of pristine composite materials, in the process of friction and wear, the wear form of the composites materials varied from brittle rupture to abrasive wear gradually.


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