scholarly journals The tribological properties study of carbon fabric/ epoxy composites reinforced by nano-TiO2 and MWNTs

Open Physics ◽  
2018 ◽  
Vol 16 (1) ◽  
pp. 1127-1138 ◽  
Author(s):  
Fengjun Wei ◽  
Bingli Pan ◽  
Juan Lopez

Abstract A kind of carbon fabric/epoxy composite was successfully prepared with carbon fiber fabric as reinforced phase and epoxy resin as binder phase, then the nano-TiO2 and a hybrid system of TiO2/MWNTs was added into the carbon fabric/ epoxy composite matrix respectively to prepare a kind of nano-composite. The friction and wear properties of CF/EP composites under different load conditions have been studied in this article, during the study the effects of filler types and contents on the tribological properties were researched, at last the worn surfaces were investigated and the abrasion mechanism was discussed. The results showed that: whether filling the nano-TiO2 alone or mixing the TiO2/MWNTs, it was able to achieve a good effect on decreasing friction and reducing wear, and the optimum addition ratio of the nano-TiO2 particles was 3.0% , meanwhile 3.0% of nano-TiO2 and 0.4% of MWNTs could cooperate with each other in their dimension, and could show a synergistic effect on modifying the tribological properties of CF/EP composites, the coefficient of friction of the modified composites decreased by 20% and the wear life increased by more than 140% compared with that of pristine composite materials, in the process of friction and wear, the wear form of the composites materials varied from brittle rupture to abrasive wear gradually.

2010 ◽  
Vol 150-151 ◽  
pp. 655-658
Author(s):  
Ting Xie ◽  
Gang Chen ◽  
Yan Guo Yin ◽  
Ming Hua Jiao ◽  
Jian Wei Yu ◽  
...  

Due to the poor thermal conduction of polytetrafluoroethylene (PTFE), some fillers are often added into PTFE matrix to improve its thermal conduction and enhance its tribological performance. In our work, to increase their thermal conduction, the PTFE composites with different contents of copper particles were prepared. The friction and wear properties of the composites were tested. The effect of thermal conduction on tribological properties of the PTFE based composites was analyzed, and the wear mechanisms were also discussed. The results showed that with the increase of the thermal conductivity of the PTFE based composites, the coefficient of friction of the materials reduced, and the wear of the materials was dramatically decreased.


2012 ◽  
Vol 504-506 ◽  
pp. 969-974 ◽  
Author(s):  
Harald Hetzner ◽  
Stephan Tremmel ◽  
Sandro Wartzack

In sheet bulk metal forming, locally adapted friction properties of the contact tool/workpiece are an appropriate means for the targeted enhancement of the material flow, enabling an improved form filling and lowered forming forces. However, the implementation of desirable friction conditions is not trivial. And further, friction is inseparably linked to wear and damage of the contacting surfaces. This calls for a methodological approach in order to consider tribology as a whole already in the early phases of process layout, so that tribological measures which allow fulfilling the requirements concerning local friction and wear properties of the tool surfaces, can already be selected during the conceptual design of the forming tools. Thin tribological coatings are an effective way of improving the friction and wear properties of functional surfaces. Metal-modified amorphous carbon coatings, which are still rather new to the field of metal forming, allow tackling friction and wear simultaneously. Unlike many other types of amorphous carbon, they have the mechanical toughness to be used in sheet bulk metal forming, and at the same time their friction properties can be varied over wide ranges by proper choice of the deposition parameters. Based on concrete research results, the mechanical, structural and special tribological properties of tungsten-modified hydrogenated amorphous carbon coatings (a-C:H:W) are presented and discussed against the background of the tribological requirements of a typical sheet bulk metal forming process.


2018 ◽  
Vol 70 (9) ◽  
pp. 1706-1713 ◽  
Author(s):  
Guotao Zhang ◽  
Yanguo Yin ◽  
Ting Xie ◽  
Dan Li ◽  
Ming Xu ◽  
...  

Purpose This paper aims to obtain high mechanical and good tribological properties of epoxy resin-based coatings under dry friction conditions. Design/methodology/approach Bonded solid lubricant coatings containing Kevlar fibres were prepared by a spraying method. The friction and wear properties of the coatings were experimentally investigated with a face-to-face tribometre under dry friction conditions. Scanning electron microscopy, energy dispersive X-ray spectroscopy and 3D laser scanning technologies were used to characterise the tribological properties. The action mechanism of the Kevlar fibres on a solid lubricant transfer film was also analysed. Findings Adding Kevlar fibres can significantly improve the wear resistance of the coatings. When the Kevlar fibre content increases, the tribological properties of the coatings improve and then worsen. Superior properties are obtained with 0.03 g of Kevlar fibres. Appropriately increasing the load or speed is beneficial to the removal of the outer epoxy resin and the formation of a lubricant film. During friction, the solid lubricants wrapped in the epoxy resin accumulate on the surface to form a transfer film that shows a good self-lubricating performance. In the later friction stage, fatigue cracks occur on the solid lubricant film but cannot connect to one another because of the high wear resistance and the entanglement of the rod-like Kevlar fibres. Thus, no large-area film falls from the matrix, thereby ensuring the long-term functioning of solid lubricant coatings. Originality/value Epoxy resin-based solid lubricant coatings modified by Kevlar fibres were prepared, and their friction and wear properties were investigated. Their tribological mechanisms were also proposed. This work provided a basis for the analysis of the tribological properties and design of bonded solid lubricant coatings containing Kevlar fibres.


2021 ◽  
Vol 1032 ◽  
pp. 163-171
Author(s):  
Jing Guan ◽  
Xue Ting Jiang ◽  
Xing Cheng ◽  
Feng Yang ◽  
Jing Liu

The surface of Ti6Al4V alloy was rapidly carburized by high-frequency electromagnetic induction heating under vacuum. The microstructure and hardness of the carburized layer were studied. The wear properties of the carburized layer were tested at 50, 100 and 200 rpm using the end face friction and wear device, and the wear mechanism was analyzed. The results show that the TiC strengthening phase was formed on the surface of Ti6Al4V alloy after high-frequency induction carburization, and the surface grains were refined. The surface hardness reaches 1116 HV0.25, but the brittleness of the carburized layer increases with increasing temperature. The amount of wear was reduced by 54% at 100 rpm. The roughness of the wear scar was reduced from 3.26 μm to 2.28 μm of Ti6A14V alloy matrix. The coefficient of friction and wear rate increases with increasing speed. The wear mechanism was transformed from adhesive wear and oxidative wear of the substrate to abrasive wear after carburizing.


Materials ◽  
2019 ◽  
Vol 12 (11) ◽  
pp. 1854
Author(s):  
Fei-xia Zhang ◽  
Yan-qiu Chu ◽  
Chang-sheng Li

This paper presents a facile and effective method for preparing Ni/NbSe2 composites in order to improve the wettability of NbSe2 and copper matrix, which is helpful in enhancing the friction-reducing and anti-wear properties of copper-based composites. The powder metallurgy (P/M) technique was used to fabricate copper-based composites with different weight fractions of Ni/NbSe2, and tribological properties of composites were evaluated by using a ball-on-disk friction-and-wear tester. Results indicated that tribological properties of copper-based composites were improved by the addition of Ni/NbSe2. In particular, copper-based composites containing 15 wt.% Ni/NbSe2 showed the lowest friction coefficient (0.16) and wear rate (4.1 × 10−5 mm3·N−1·m−1) among all composites.


Lubricants ◽  
2019 ◽  
Vol 7 (2) ◽  
pp. 11 ◽  
Author(s):  
Jankhan Patel ◽  
Amirkianoosh Kiani

In this study, reduced graphene oxide (rGO) nano platelets were used as an additive to enhance friction and wear properties of oil-based lubricants by preparing three samples at 0.01% w/w, 0.05% w/w, and 0.1% w/w concentrations. To analyze the direct effect of rGO nano platelets on tribological properties, 99.9% pure oil was used as a liquid lubricant. A comparative tribological study was done by performing a ball-on-disk wear test in situ under harsh conditions, which was further analyzed using a non-contact 3D optical profilometer. Morphological evaluation of the scar was done using transmission and scanning electron microscopy (TEM, SEM) at micro and nano levels. The lubricants’ physical properties, such as viscosity and oxidation number, were evaluated and compared for all samples including pure oil (control sample) as per ASTM standards. Findings of all these tests show that adding rGO nano platelets at 0.05% w/w showed significant reduction in friction at high speed and in wear up to 51.85%, which is very promising for increasing the life span of moving surfaces in machinery. Oxidation and viscosity tests also proved that adding rGO nano platelets to all samples does not sacrifice the physical properties of the lubricant, while it improves friction and wear properties.


Author(s):  
Takashi Nogi

Some tribological properties of an ionic liquid were investigated by using a pin-on-disc friction and wear tester. Due to running-in, the coefficient of friction of the ionic liquid decreased with time to a very low value of 0.02 which suggests that the lubrication regime was hydrodynamic at the end of the tests. Anti-wear performance of the ionic liquid was substantially comparable to a paraffin-based oil.


Materials ◽  
2019 ◽  
Vol 12 (10) ◽  
pp. 1589 ◽  
Author(s):  
Mazin Tahir ◽  
Abdul Samad Mohammed ◽  
Umar Azam Muhammad

The effect of various operational factors, such as sliding speed, normal load and temperature on the tribological properties of Date palm fruit syrup (DPFS) as an environmentally friendly lubricant, is investigated. Ball-on-disc wear tests are conducted on mild steel samples in the presence of DPFS as a lubricant under different conditions and the coefficient of friction and wear rate are measured. Scanning electron microscopy, stylus profilometry, and Fourier transform infrared spectroscopy are used to evaluate the wear tracks to determine the underlying wear mechanisms. Results showed that DPFS has excellent tribological properties in terms of low friction and low wear rates making it a potential candidate to be used as a lubricant in tribological applications.


Friction ◽  
2020 ◽  
Author(s):  
Kang Liu ◽  
Jia-jie Kang ◽  
Guang-an Zhang ◽  
Zhi-bin Lu ◽  
Wen Yue

AbstractDiamond-like carbon (DLC) and graphite-like carbon (GLC) coatings have good prospects for improving the surface properties of engine parts. However, further understanding is needed on the effect of working conditions on tribological behaviors. In this study, GLC and two types of DLC coatings were deposited on GCr15 substrate for investigation. The friction and wear properties of self-mated and steel-mated pairs were evaluated. Two temperatures (25 and 90 °C), three lubrication conditions (base oil, molybdenum dithiocarbamate (MoDTC)-containing oil, MoDTC+zinc dialkyldithiophosphate (ZDDP)-containing oil), and high Hertz contact stress (2.41 GPa) were applied in the experiments. The results showed that high temperature promoted the effect of ZDDP on steel-mated pairs, but increased wear under base oil lubrication. The increased wear for steel-mated pairs lubricated by MoDTC-containing oil was due to abrasive wear probably caused by MoO3 and β-FeMoO4. It was also found that in most cases, the tribological properties of self-mated pairs were better than those of steel-mated pairs.


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