A novel phenomenological model for predicting hysteresis loss of rubber compounds obtained from ultra-large off-the-road tires

2022 ◽  
pp. 095440702110724
Author(s):  
Shaosen Ma ◽  
Guangping Huang ◽  
Khaled Obaia ◽  
Soon Won Moon ◽  
Wei Victor Liu
Keyword(s):  
Phenomenological Model ◽  
Strain Energy Function ◽  
Peak Stress ◽  
Operating Conditions ◽  
Hysteresis Loss ◽  
Experimental Results ◽  
Strain Rates ◽  
The Road ◽  
Rubber Compounds ◽  
Mine Sites

The objective of this study was to develop a novel phenomenological model that can predict the hysteresis loss of rubber compounds obtained from ultra-large off-the-road (OTR) tires under typical operating conditions at mine sites. To achieve this, first, cyclic tensile tests were conducted on tire tread compounds to derive the experimental results of hysteresis curves, peak stress, residual strain, and hysteresis loss at 6 strain levels, 8 strain rates, and 14 rubber temperatures. Then, referring to these experimental results, a phenomenological model was developed – the HLSRT model (a hysteresis loss model considering strain levels, strain rates, and rubber temperatures). This HLSRT model was generated based on a novel strain energy function that was modified from the traditional Mooney-Rivlin (MR) function, and the model was used to predict the hysteresis loss of rubber compounds in OTR tires. The prediction results show that the HLSRT model estimated the hysteresis loss of tire tread compounds with average and maximum mean absolute percent errors (MAPEs) of 11.2% and 18.6%, respectively, at strain levels ranging from 10% to 100%, strain rates from 10% to 500% s−1, and rubber temperatures from −30°C to 100°C. These MAPEs were relatively low when compared with previous studies, showing that the HLSRT model has higher prediction accuracy. For the first time, the HLSRT model derived from this study has provided a new approach to predicting the hysteresis loss of OTR tire rubbers to guide the use of OTR tires in truck haulage at mine sites.

Hysteresis loss of ultra-large off-the-road tire rubber compounds based on operating conditions at mine sites

2021 ◽  
pp. 095440702110155
Author(s):  
Shaosen Ma ◽  
Guangping Huang ◽  
Khaled Obaia ◽  
Soon Won Moon ◽  
Wei Victor Liu
Keyword(s):  
Large Strain ◽  
Tensile Tests ◽  
Operating Conditions ◽  
Hysteresis Loss ◽  
Strain Rates ◽  
Test Results ◽  
Tire Rubber ◽  
The Road ◽  
Rubber Compounds ◽  
Mine Sites

The objective of this study is to investigate the hysteresis loss of ultra-large off-the-road (OTR) tire rubber compounds based on typical operating conditions at mine sites. Cyclic tensile tests were conducted on tread and sidewall compounds at six strain levels ranging from 10% to 100%, eight strain rates from 10% to 500% s−1 and 14 rubber temperatures from −30°C to 100°C. The test results showed that a large strain level (e.g. 100%) increased the hysteresis loss of tire rubber compounds considerably. Hysteresis loss of tire rubber compounds increased with a rise of strain rates, and the increasing rates became greater at large strain levels (e.g. 100%). Moreover, a rise of rubber temperatures caused a decrease in hysteresis loss; however, the decrease became less significant when the rubber temperatures were above 10°C. Compared with tread compounds, sidewall compounds showed greater hysteresis loss values and more rapid increases in hysteresis loss with the rising strain rate.

Simulated Research on Hot Forming Mechanism of Sour Service Drill Pipe Steel

2011 ◽  
Vol 704-705 ◽  
pp. 266-272
Author(s):  
Mei Juan Hu ◽  
Peng Wang ◽  
Li Hong Han ◽  
Xin Li Han
Keyword(s):  
Constitutive Equation ◽  
Hot Deformation ◽  
Pipe Steel ◽  
True Strain ◽  
Drill Pipe ◽  
Peak Stress ◽  
True Stress ◽  
Experimental Results ◽  
Strain Rates ◽  
Sour Service

The dynamic mechanical behaviors of as-cast sour service drill pipe steel under development during hot deformation were studied in this paper by using Gleeble-3500 thermal mechanical simulator. The compressions were carried out at the temperature of 900°C, 1000°C, 1100°C, 1200°C and strain rates of 10s-1, 1s-1and 0.1s-1. The compress degree was about 70%, and then the maximum true strain for each specimen was 1.2. The experimental results show that the peak stress was related to the compression temperatures and the strain rates. Through respectively analyzing and studying the true stress-true strain curves, the hot deformation constitutive equation and the deformation activation energy were obtained by regression analysis. The evolution of microstructures at various strain rates and temperatures was discussed. Experimental results can provide scientific basis for analyzing the hot deformation processes and controlling quality. Keywords: sour service drill pipe, hot compression, true stress-true strain, constitutive equation, microstructure

Prediction of Adhesion Friction Coefficient Using Two Different Models for Tire Tread Rubber Compounds

2021 ◽  
Author(s):  
L. H. Espósito ◽  
E. S. Velasco ◽  
A. J. Marzocca
Keyword(s):  
Friction Coefficient ◽  
Contact Layer ◽  
Friction Model ◽  
Experimental Results ◽  
Low Frequencies ◽  
The Road ◽  
Rubber Compounds ◽  
Linear Friction ◽  
Dry Conditions ◽  
Adhesion Friction

ABSTRACT Two proposed methods to determine the adhesion friction coefficient were validated by experimental results of two types of rubber compounds at different sliding velocities under dry conditions. The experimental results were measured from a linear friction tester, while the viscoelastic friction coefficient was estimated using the Persson's contact theory. Adhesive friction (model 1) was derived from the deconvolution of dry friction coefficient in two Gaussian-like curves. Interesting results were obtained using the deconvoluted method in the range of intermediate sliding velocities where preponderant contribution to the adhesion friction is replaced by the viscoelastic friction. Fitting parameter results were in good general agreement with values derived from the literature, confirming the influence of the mechanical properties of the compound and substrate texture on the proposed adhesion frictional method. The second adhesive friction model (model 2) was based on the confinement rheology of rubber chains on the contact with the asperities of the road surface. We demonstrated that acceptable adhesion friction results were achieved from a dynamic viscosity test at low frequencies, confirming the applicability of the proposed rheological model. Moreover, the relationship between the rubber composition and the modified contact layer along with the likely interphase reaction are also discussed.

Experimental and numerical study of friction and .giffness characteristics of small rolling tires

2011 ◽  
Vol 39 (1) ◽  
pp. 5-19 ◽  
Author(s):  
R. van der Steen ◽  
I. Lopez ◽  
H. Nijmeijer
Keyword(s):  
Steady State ◽  
Numerical Study ◽  
Complex Structure ◽  
Element Model ◽  
Steady State Solution ◽  
Experimental Results ◽  
Small Scale ◽  
The Road ◽  
Rubber Compounds ◽  
Complex Measurement

Abstract Virtual testing is nowadays the standard in the design process of new tires. Besides modeling the static response of the tire itself, the dynamics of a rolling tire in contact with the road needs to be incorporated. Due to the uncontrollable environmental conditions and the complex structure of the tires, it is advantageous to use small-scale testing under more controlled conditions. Experimental characterization of frictional properties of rubber compounds is, however, limited due to the necessity of complex measurement systems. In this paper a commercially available laboratory abrasion and skid tester is used to ide.gify both friction and .giffness characteristics of the same rubber compound. The obtained friction properties are implemented in a finite element model of the setup, and different validation steps are presented. Finally, a steady-state transport approach is used to efficiently compute a steady-state solution, which is compared with the experimental results. The numerical results show a good qualitative agreement with the experimental results.

Investigations of Road Wear Caused by Studded Tires

2014 ◽  
Vol 42 (1) ◽  
pp. 2-15
Author(s):  
Johannes Gültlinger ◽  
Frank Gauterin ◽  
Christian Brandau ◽  
Jan Schlittenhard ◽  
Burkhard Wies
Keyword(s):  
Traffic Safety ◽  
Test Bench ◽  
Operating Conditions ◽  
Test Method ◽  
Analytical Models ◽  
The Road ◽  
Driving Speed ◽  
Major Factors ◽  
Tire Friction ◽  
Variable Operating Conditions

ABSTRACT The use of studded tires has been a subject of controversy from the time they came into market. While studded tires contribute to traffic safety under severe winter conditions by increasing tire friction on icy roads, they also cause damage to the road surface when running on bare roads. Consequently, one of the main challenges in studded tire development is to reduce road wear while still ensuring a good grip on ice. Therefore, a research project was initiated to gain understanding about the mechanisms and influencing parameters involved in road wear by studded tires. A test method using the institute's internal drum test bench was developed. Furthermore, mechanisms causing road wear by studded tires were derived from basic analytical models. These mechanisms were used to identify the main parameters influencing road wear by studded tires. Using experimental results obtained with the test method developed, the expected influences were verified. Vehicle driving speed and stud mass were found to be major factors influencing road wear. This can be explained by the stud impact as a dominant mechanism. By means of the test method presented, quantified and comparable data for road wear caused by studded tires under controllable conditions can be obtained. The mechanisms allow predicting the influence of tire construction and variable operating conditions on road wear.

An Implicit to Explicit FEA Solving of Tire F&M with Detailed Tread Blocks

2012 ◽  
Vol 40 (2) ◽  
pp. 83-107 ◽  
Author(s):  
Zhao Li ◽  
Ziran R. Li ◽  
Yuanming M. Xia
Keyword(s):  
Test System ◽  
Mapping Method ◽  
Friction Model ◽  
Experimental Results ◽  
Slip Angle ◽  
Slip Ratio ◽  
The Road ◽  
Numerical Noise ◽  
Nonlinear Stress ◽  
Solving Strategy

ABSTRACT A detailed tire-rolling model (185/75R14), using the implicit to explicit FEA solving strategy, was constructed to provide a reliable, dynamic simulation with several modeling features, including mesh, material modeling, and a solving strategy that could contribute to the consideration of the serious numerical noises. High-quality hexahedral meshes of tread blocks were obtained with a combined mapping method. The actual rubber distributing and nonlinear, stress-strain relationship of the rubber and bilinear elastic reinforcement were modeled for realism. In addition, a tread-rubber friction model obtained from the Laboratory Abrasion and Skid Tester (LAT 100) was applied to simulate the interaction of the tire with the road. The force and moment (F&) behaviors of tire cornering when subjected to a slip-angle sweep of −10 to 10° were studied with that model. To demonstrate the efficiency of the proposed simulation, the computed F&M were compared with experimental results from an MTS Flat-Trac Tire Test System. The computed cornering F&M agreed well with the experimental results, so the footprint shape and contact pressure distribution of several cornering conditions were investigated. Furthermore, the longitudinal forces in response to braking/driving torque application in a slip-ratio range of −100% to 100% were computed. The proposed FEA solution confines the numerical noise within a smaller range and can serve as a valid tool in tire design.

A Laboratory Device to Measure the Interfacial Phenomena between Rubber and Rough Surfaces

1999 ◽  
Vol 27 (4) ◽  
pp. 206-226 ◽  
Author(s):  
L. Garro ◽  
G. Gurnari ◽  
G. Nicoletto ◽  
A. Serra
Keyword(s):  
Rough Surfaces ◽  
Computer Software ◽  
Interfacial Phenomena ◽  
New Device ◽  
The Road ◽  
Constant Torque ◽  
Rubber Compounds ◽  
Simple Geometry ◽  
Tangential Forces ◽  
On The Road

Abstract The interfacial phenomena between tread rubber compounds and rough surfaces are responsible for most of the behavior of a tire on the road. A new device was developed for the investigation of these phenomena in the laboratory. The device consists of a fully instrumented road wheel on which a simple geometry specimen is driven. The possibilities offered by this device are to perform tests at constant slip or at constant torque on both wet and dry surfaces, with complex cycles. The machine allows the measurement of slip, tangential forces, and temperature on the specimen, and computer software adds the possibility of applying Fourier analyses on force, road wheel speed, and specimen speed data. Other possibilities offered by the road wheel are to change the road surface, the load on the specimen, and the water rate. The description of a complete experiment is detailed in the paper showing the correlation of data with actual tire performances.

Experimental Evaluation of Turbo-Matching Appropriateness of B60J67, B60J68, A58N70 and A58N72 Turbo-Chargers for a Commercial Vehicle Engine

2018 ◽  
Vol 6 (11) ◽  
pp. 71
Author(s):  
Badal Dev Roy ◽  
R. Saravanan
Keyword(s):  
Internal Combustion Engines ◽  
Perfect Match ◽  
Engine Performance ◽  
Operating Conditions ◽  
Data Logger ◽  
Negative Effects ◽  
Road Test ◽  
The Road ◽  
A Charge ◽  
All Speeds

The Turbocharger is a charge booster for internal combustion engines to ensure best engine performance at all speeds and road conditions especially at the higher load.  Random selection of turbocharger may lead to negative effects like surge and choke in the breathing of the engine. Appropriate selection or match of the turbocharger (Turbomatching) is a tedious task and expensive. But perfect match gives many distinguished advantages and it is a one time task per the engine kind. This study focuses to match the turbocharger to desired engine by simulation and on road test. The objective of work is to find the appropriateness of matching of turbochargers with trim 67 (B60J67), trim 68 (B60J68),  trim 70 (A58N70) and trim 72 (A58N72) for the TATA 497 TCIC -BS III engine. In the road-test (data-logger method) the road routes like highway and slope up were considered for evaluation. The operating conditions with respect various speeds, routes and simulated outputs were compared with the help of compressor map.

scholarly journals Experimental Study on Biaxial Dynamic Compressive Properties of ECC

Materials ◽  
2021 ◽  
Vol 14 (5) ◽  
pp. 1257
Author(s):  
Shuling Gao ◽  
Guanhua Hu
Keyword(s):  
Strain Rate ◽  
Lateral Pressure ◽  
Deformation Modulus ◽  
Strain Curve ◽  
Peak Stress ◽  
Pressure Level ◽  
Strain Rates ◽  
Peak Strain ◽  
Stress Strain Curve ◽  
Toughness Index

An improved hydraulic servo structure testing machine has been used to conduct biaxial dynamic compression tests on eight types of engineered cementitious composites (ECC) with lateral pressure levels of 0, 0.125, 0.25, 0.5, 0.7, 0.8, 0.9, 1.0 (the ratio of the compressive strength applied laterally to the static compressive strength of the specimen), and three strain rates of 10−4, 10−3 and 10−2 s−1. The failure mode, peak stress, peak strain, deformation modulus, stress-strain curve, and compressive toughness index of ECC under biaxial dynamic compressive stress state are obtained. The test results show that the lateral pressure affects the direction of ECC cracking, while the strain rate has little effect on the failure morphology of ECC. The growth of lateral pressure level and strain rate upgrades the limit failure strength and peak strain of ECC, and the small improvement is achieved in elastic modulus. A two-stage ECC biaxial failure strength standard was established, and the influence of the lateral pressure level and peak strain was quantitatively evaluated through the fitting curve of the peak stress, peak strain, and deformation modulus of ECC under various strain rates and lateral pressure levels. ECC’s compressive stress-strain curve can be divided into four stages, and a normalized biaxial dynamic ECC constitutive relationship is established. The toughness index of ECC can be increased with the increase of lateral pressure level, while the increase of strain rate can reduce the toughness index of ECC. Under the effect of biaxial dynamic load, the ultimate strength of ECC is increased higher than that of plain concrete.

Numerical simulation and experimental performance research of cylindrical vane pump

2021 ◽  
pp. 095440622110200
Author(s):  
Yiqi Cheng ◽  
Xinhua Wang ◽  
Waheed Ur Rehman ◽  
Tao Sun ◽  
Hasan Shahzad ◽  
...  
Keyword(s):  
Numerical Analysis ◽  
Rotational Velocity ◽  
Geometric Theory ◽  
Mechanical Efficiency ◽  
Operating Conditions ◽  
Experimental Results ◽  
Field Analysis ◽  
Total Efficiency ◽  
Three Dimensional Model ◽  
Vane Pump

This study presents a novel cylindrical vane pump based on the traditional working principle. The efficiency of the cylindrical vane pump was verified by experimental validation and numerical analysis. Numerical analysis, such as kinematics analysis, was performed in Pro/Mechanism and unsteady flow-field analysis was performed using ANSYS FLUENT. The stator surface equations were derived using the geometric theory of the applied spatial triangulation function. A three-dimensional model of the cylindrical vane pump was established with the help of MATLAB and Pro/E. The kinematic analysis helped in developing kinematic equations for cylindrical vane pumps and proved the effectiveness of the structural design. The maximum inaccuracy error of the computational fluid dynamics (CFD) model was 5.7% compared with the experimental results, and the CFD results show that the structure of the pump was reasonable. An experimental test bench was developed, and the results were in excellent agreement with the numerical results of CFD. The experimental results show that the cylindrical vane pump satisfied the three-element design of a positive-displacement pump and the trend of changes in efficiency was the same for all types of efficiency under different operating conditions. Furthermore, the volumetric efficiency presented a nonlinear positive correlation with increased rotational velocity, the mechanical efficiency showed a nonlinear negative correlation, and the total efficiency first increased and then decreased. When the rotational velocity was 1.33[Formula: see text] and the discharge pressure was 0.68[Formula: see text], the total efficiency reached its maximum value.

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