Study on radial force characteristics of double-suction centrifugal pumps with different impeller arrangements under cavitation condition

Author(s):  
Yu Song ◽  
Honggang Fan ◽  
Zhenwei Huang

Cavitation phenomenon is inevitable in pumps with strong transient characteristics. Due to the presence of vapors, the pressure distribution in the impeller changes greatly, resulting in a different radial force distribution from that in non-cavitation condition. In the present article, the cavitation performance of double-suction pumps with different impeller–vane arrangements is studied using the renormalization group k–& turbulence model and the Zwart–Gerber–Belamri cavitation model. The radial force on the two impellers and the whole pump are calculated and compared under critical cavitation conditions. The radial force on different parts of impellers is investigated in detail. A strong influence of the radial force on the blades is detected for different impeller–vane arrangements. Then, the flow characters are analyzed in the mid-span of volute. The results show that axial flows are detected in volute near the outlet of the impellers, which is the main cause of the “two-impeller-interaction”.

Author(s):  
Weihui Xu ◽  
Xiaoke He ◽  
Xiao Hou ◽  
Zhihao Huang ◽  
Weishu Wang

AbstractCavitation is a phenomenon that occurs easily during rotation of fluid machinery and can decrease the performance of a pump, thereby resulting in damage to flow passage components. To study the influence of wall roughness on the cavitation performance of a centrifugal pump, a three-dimensional model of internal flow field of a centrifugal pump was constructed and a numerical simulation of cavitation in the flow field was conducted with ANSYS CFX software based on the Reynolds normalization group k-epsilon turbulence model and Zwart cavitation model. The cavitation can be further divided into four stages: cavitation inception, cavitation development, critical cavitation, and fracture cavitation. Influencing laws of wall roughness of the blade surface on the cavitation performance of a centrifugal pump were analyzed. Research results demonstrate that in the design process of centrifugal pumps, decreasing the wall roughness appropriately during the cavitation development and critical cavitation is important to effectively improve the cavitation performance of pumps. Moreover, a number of nucleation sites on the blade surface increase with the increase in wall roughness, thereby expanding the low-pressure area of the blade. Research conclusions can provide theoretical references to improve cavitation performance and optimize the structural design of the pump.


Author(s):  
Xiaoxu Du ◽  
Zhengdong Zhang

The steady non cavitation hydrodynamic characteristics of CLB4-55-1 tandem propeller and the steady cavitation flows of NACA66 hydrofoil are numerically studied firstly based on the RANS equations of homogeneous multiphase using CFD theory, combined with the SST k-ω turbulent model and Z-G-B cavitation model. Numerical simulation results are in good agreement with the experimental results, which indicates that the numerical method is reliable and accurate. Then, the cavitation performance of the tandem propeller are numerical simulated and analyzed. The results show that the computational model can predict the cavitation performance of tandem propeller accurately. The cavitation performance of tandem propeller is nearly the same as single propeller, however, the cavitation phenomenon of back propeller is greater than the head propeller at certain advance coefficient and cavitation number. The cavitation phenomenon will disappear with the increase of the advance coefficient or the cavitation number.


Author(s):  
Enver Karakas ◽  
Nehir Tokgoz ◽  
Hiroyoshi Watanabe ◽  
Matteo Aureli ◽  
Cahit Evrensel

Abstract This paper investigates and compares four commonly used flow transport equation-based cavitation models and their applicability to predict the cavitation performance and bubble dynamics of an industrial centrifugal pump with a helical inducer. The main purpose of this study is to identify the most appropriate cavitation model and the associated empirical constants for calculating the cavitation performance of centrifugal pumps with inducers. Each cavitation model is reviewed in detail and the uniqueness of each model is outlined. These cavitation models are incorporated in a computational fluid dynamics code to study the vaporization and condensation transport rate of the fluid. Experimental tests are conducted on the pump to determine the true cavitation performance in terms of Net Positive Suction Head (NPSH). Experimental results are compared to simulation results for different cavitation models to validate accuracy and assumptions of each model, along with the empirical constants. Lastly, bubble formation, cavitation inception, and bubble growth predicted by each cavitation model are compared with the experimental results. A sensitivity analysis is conducted in order to determine the impact of each set of empirical constants to the condensation and the vaporization rate in the centrifugal pump. Results show that two of the cavitation models exhibit high dependency on the empirical constants in terms of change in vaporization rate. Modifications to empirical constants for two of the four cavitation models are suggested to obtain agreement with the experimentally observed cavitation behavior and better predict NPSH performance for the industrial pump studied.


1999 ◽  
Author(s):  
Neil R. Garrigan ◽  
Albert Storace ◽  
Wen L. Soong ◽  
Thomas A. Lipo ◽  
Charles M. Stephens

Author(s):  
Sadao Kurosawa ◽  
Kiyoshi Matsumoto

In this paper, numerical method for predicting critical cavitation performance in a hydraulic turbine is presented. The prediction method is based on unsteady cavitation flow analysis to use bubble two-phase flow model. The prediction of the critical cavitation performance was carried out for the aixal hydraulic turbine and the francis turbine as a typical examples. Results compared to the experiment showed a good agreement for the volume of cavity and the performance drop off and it was recognized that this method could be used as an engineering tool of a hydraulic turbine development.


2020 ◽  
Vol 34 (26) ◽  
pp. 2050286
Author(s):  
Fen Lai ◽  
Xiangyuan Zhu ◽  
Yongqiang Duan ◽  
Guojun Li

The performance and service life of centrifugal pumps can be influenced by the clocking effect. In this study, 3D numerical calculations based on the k-omega shear stress transport model are conducted to investigate the clocking effect in a centrifugal pump. Time-averaged behavior and transient behavior are analyzed. Results show that the optimum diffuser installation angle in the centrifugal pump is [Formula: see text] due to the minimum total pressure loss and radial force acting on the impeller. Total pressure loss, particularly in the volute, is considerably influenced by the clocking effect. The difference in total pressure loss in the volute at different clocking positions is 2.75 m under the design flow rate. The large total pressure loss in the volute is primarily caused by the large total pressure gradient within the vicinity of the volute tongue. The radial force acting on the impeller is also considerably affected by the clocking effect. When the diffuser installation angle is [Formula: see text], flow rate fluctuations in the volute and impeller passage are minimal, and flow rate distribution in the diffuser passage is more uniform than those in other diffuser installation angles. Moreover, static pressure fluctuations in the impeller midsection and the diffuser inlet section are at the minimum value. These phenomena explain the minimum radial force acting on the impeller. The findings of this study can provide a useful reference for the design of centrifugal pumps.


Author(s):  
XiaoMei Guo ◽  
ZuChao Zhu ◽  
BaoLing Cui ◽  
Yi Li

AbstractDesigning inducer is one of the effective ways to improve the suction performance of high-speed centrifugal pumps. The operation condition including rotational speeds can affect the internal flow and external performance of high-speed centrifugal pumps with an inducer. In order to clarify the rotating cavitation performance of a centrifugal pump with a splitter-bladed inducer under different rotational speed, a centrifugal pump with a splitter-bladed inducer is investigated in the work. By using Rayleigh–Plesset equations and Mixture model, the cavitation flow of centrifugal pump is numerically simulated, as well as the external performance experimental test is carried out. It is found that the cavitation area increases with the rotational speeds. The location of the passage where cavitation is easy to appear is explored. Asymmetric cavitation behavior is observed. That, the trail of the inducer is easy to take cavitation when the rotational speed is increased to a degree, is also observed. The trend of


2017 ◽  
Vol 67 (1) ◽  
pp. 55-68
Author(s):  
Jana Jablonská ◽  
Milada Kozubková ◽  
Barbora Zavadilová ◽  
Lukáš Zavadil ◽  
Simona Fialová

Abstract The article deals with the cavitation phenomenon affected by full and partial wetting of the wall. For the numerical computation of flow in the Laval nozzle the Schnerr-Sauer cavitation model was tested and was used for cavitation research of flow within the nozzle considering partial surface wetting. The coefficient of wetting for various materials was determined using experimental, theoretical and numerical methods of fluid flow due to partial surface wetting.


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