Calophyllum Inophyllum Oil as Plasticizer in Natural Rubber Compounds

2009 ◽  
Vol 25 (2) ◽  
pp. 113-128 ◽  
Author(s):  
P. Raju ◽  
V. Nandanan ◽  
Sunil K.N. Kutty
Keyword(s):  
Mechanical Properties ◽  
Natural Rubber ◽  
Thermal Studies ◽  
Calophyllum Inophyllum ◽  
Compression Set ◽  
Peak Rate ◽  
Rubber Compounds ◽  
Cure Time ◽  
Calophyllum Inophyllum Oil ◽  
Control Compound

Mechanical properties and the thermal degradation characteristics of natural rubber compounds with calophyllum inophyllum oil were compared to that of the control compound containing naphthenic oil. The compounds containing calophyllum inophyllum oil showed improved tensile strength, tear strength, modulus, compression set, abrasion resistance and resilience. Cure time was higher than the naphthenic oil mixes. Thermal studies showed an increase of 8 °C in the temperature of initiation of degradation and an increase of 6 °C in temperature at which the peak rate of degradation occurred. The peak rate of degradation was comparable to the control mix containing naphthenic oil.

A Study on the Use of Castor Oil as Plasticizer in Natural Rubber Compounds

2007 ◽  
Vol 23 (3) ◽  
pp. 169-180 ◽  
Author(s):  
P. Raju ◽  
V. Nandanan ◽  
Sunil K.N. Kutty
Keyword(s):  
Mechanical Properties ◽  
Natural Rubber ◽  
Castor Oil ◽  
Thermal Studies ◽  
Reference Compound ◽  
Compression Set ◽  
Peak Rate ◽  
Rubber Compounds ◽  
Cure Time ◽  
Heat Build Up

Mechanical properties and thermal degradation of natural rubber compounds containing castor oil were studied to evaluate its suitability as plasticizer. Naphthenic oil was used as a reference plasticizer. The cure time was marginally lower in the case of castor oil mixes, probably due to the presence of free fatty acids in it. The tear strength and modulus were better in the case of mixes containing castor oil, while most of the other mechanical properties were comparable to the mixes containing naphthenic oil. The heat build up and compression set were higher than that of the naphthenic oil mixes. Thermal studies showed an increase of 8 °C in the temperature of initiation of degradation and an increase of 6 °C in the temperature at which the peak rate of degradation occurred. The peak rate of degradation was comparable to that of the reference compound

Effect of Ashes as Biomass in Silica Filled Natural Rubber

2017 ◽  
Vol 735 ◽  
pp. 153-157
Author(s):  
Wasinee Pinpat ◽  
Wirunya Keawwattana ◽  
Siree Tangbunsuk
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Natural Rubber ◽  
Rice Husk Ash ◽  
Silica Content ◽  
Elongation At Break ◽  
Compression Set ◽  
Cure Time ◽  
Oil Palm Ash ◽  
Reinforcing Filler

Silica has been used as reinforcing filler in natural rubber for a period of time as it results in excellent properties for NR vulcanizes. Rice husk ash (RHA), bagasse ash (BA), and oil palm ash (OPA) obtained from agricultural wastes are mainly composed of silica in the percentage of 80.00%, 57.33%, and 40.20% by weight, respectively. The effect of these fillers on cure characteristics and mechanical properties of natural rubber materials at fixed silica content at 35 parts per hundred of rubber (phr) were investigated. The results indicated that ashes showed greater cure time compared to that of the silica. The incorporation of ashes into natural rubber gradually improved compression set but significantly decreased tensile strength, elongation at break, and resilience. Moreover, young's modulus increased, while hardness showed no significant change with the addition of ashes. Overall results indicated that ashes could be used as cheaper fillers for natural rubber materials where improved mechanical properties were not critical.

Kinetics of Peroxide Vulcanization of Natural Rubber

2012 ◽  
Vol 28 (4) ◽  
pp. 201-220 ◽  
Author(s):  
Rejitha Rajan ◽  
Siby Varghese ◽  
K.E. George
Keyword(s):  
Mechanical Properties ◽  
Natural Rubber ◽  
Crosslinking Agent ◽  
Decomposition Reaction ◽  
Dominant Factor ◽  
Compression Set ◽  
Cure Time ◽  
Minimum Residual ◽  
Vulcanization Kinetics ◽  
Kinetics Of

This study was undertaken to optimize the vulcanization conditions and explore the effect of residual peroxide in the peroxide vulcanization of natural rubber. The study was followed through the kinetics of the vulcanization reaction at various temperatures viz. 150,155,160 and 165°C. Dicumyl peroxide (DCP) was used as the crosslinking agent. The Monsanto Rheometer was used to investigate the different crosslinking stages and vulcanization kinetics. The thermal decomposition of peroxide followed a first order free radical decomposition reaction. Half-lives at various temperatures were determined. The percentage of residual peroxide was calculated from the cure kinetic data. The effect of residual peroxide on mechanical properties was studied at various peroxide levels and also by extending the cure time (from t90 to t95 and then to t100). Mechanical properties such as tensile strength, elongation at break, modulus and compression set (70 and 100°C) were measured. Excess peroxide was found to cause a high compression set at elevated temperature and the cure time was selected to achieve minimum residual peroxide in the product. Results indicate that peroxide concentration is the dominant factor controlling the crosslink density and hence the properties of the vulcanizates.

Cure Characteristic and Mechanical Properties of Epoxidized Natural Rubber/Chloroprene (ENR/CR) Blends

2010 ◽  
Vol 93-94 ◽  
pp. 631-634
Author(s):  
Chanchai Thongpin ◽  
Piyaporn Niltui ◽  
Piyapong Sornwaneenawakhun ◽  
Tossaporn Maneeprom ◽  
Saovaros Malithong ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Natural Rubber ◽  
Epoxidized Natural Rubber ◽  
Maximum Torque ◽  
Tear Strength ◽  
Rubber Compounds ◽  
Cure Time ◽  
Chloroprene Rubber ◽  
Cure Characteristic ◽  
Two Phases

Epoxidized Natural rubber (ENR) with the epoxide content of 40 % was prepared and blended with various contents of chloroprene rubber (CR) and 50 phr of carbon black. The cure characteristic, mechanical properties and the effect of gasohol E-85 on the mechanical properties of the rubber vulcanizate were studied. It was revealed from cure characteristic results, tested by Moving Die Rheometer (MDR), that minimum torque of the rubber compounds increased with the content of CR whereas maximum torque tended to increase at the content of 10 phr and decrease after this content, of which the values agreed well with the modulus at 100% elongation in rubber vulcanizates. Considering characteristic scorch and cure time, the values increased with the CR contents. It was clear from the result that at the ENR:CR ratio of 90:10, modulus of 100% elongation and tear strength exhibited the highest values. It was also found that the mechanical properties of the blend vulcanizates were slightly suffered by gasohol E85 except for tear strength. It was understood that this must be because of the effect of the phase continuity and crosslinking that occurred differently in two phases. The phase morphology of the blends were also investigated and reported in the research.

The Effect of Silane Coupling Agent on the Properties of Natural Rubber Filled with Waste Silicon Carbide

2017 ◽  
Vol 737 ◽  
pp. 236-241
Author(s):  
Apaipan Rattanapan ◽  
Pornsri Sapsrithong ◽  
Surakit Tuampoemsab
Keyword(s):  
Mechanical Properties ◽  
Silicon Carbide ◽  
Natural Rubber ◽  
Abrasion Resistance ◽  
Swelling Behavior ◽  
Peak Hardness ◽  
Rubber Compounds ◽  
Curing Characteristics ◽  
Silane Coupling ◽  
Cure Time

The effect of a silane coupling on curing characteristics, mechanical properties, abrasion behavior and swelling behavior of waste silicon carbide filled natural rubber compounds was investigated in the concentration 3%, 6%, 9%, 12% and 15% by weight of the particles. The waste silicon carbide content in this study was fixed at 30 phr in order to reveal the influence of silane-69 used to modify silicon carbide. The rubber compounds were prepared using a laboratory two roll mill with temperature maintained at 50°C. The curing characteristics of the composites were determined and the composites were vulcanized at 160°C using a hot press. The properties of the natural rubber compounds such as modulus at 200% elongation, stress at peak, hardness, abrasion resistance and swelling behavior were studied. Results indicate that the maximum torque of the natural rubber compounds increased with increasing silane-69 content whereas the silane-69 can be used without much effect on the scorch time and cure time. Increasing silane-69 content also gives natural rubber compounds better resistance towards swelling and increases the modulus at 200% elongation, tensile strength, hardness and abrasion resistance. The dispersion morphology of silicon carbide in the natural rubber composites was observed by scanning electron microscopy. The modified particles with improved interfacial adhesion between waste silicon carbide and natural rubber. Improvement in mechanical properties of the composites was obtained.

Mechanochemical Devulcanization of Vulcanized Gum Natural Rubber

2005 ◽  
Vol 21 (3) ◽  
pp. 183-199
Author(s):  
G.K. Jana ◽  
C.K. Das
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Natural Rubber ◽  
Three Dimensional ◽  
Elongation At Break ◽  
Tear Strength ◽  
Vulcanized Rubber ◽  
Dimensional Network ◽  
Polymeric Chains ◽  
Cure Time

De-vulcanization of vulcanized elastomers represents a great challenge because of their three-dimensional network structure. Sulfur-cured gum natural rubbers containing three different sulfur/accelerator ratios were de-vulcanized by thio-acids. The process was carried out at 90 °C for 10 minutes in an open two-roll cracker-cum-mixing mill. Two concentrations of de-vulcanizing agent were tried in order to study the cleavage of the sulfidic bonds. The mechanical properties of the re-vulcanized rubber (like tensile strength, modulus, tear strength and elongation at break) were improved with increasing concentrations of de-vulcanizing agent, because the crosslink density increased. A decrease in scorch time and in optimum cure time and an increase in the state of cure were observed when vulcanized rubber was treated with high amounts of de-vulcanizing agent. The temperature of onset of degradation was also increased with increasing concentration of thio-acid. DMA analysis revealed that the storage modulus increased on re-vulcanization. From IR spectroscopy it was observed that oxidation of the main polymeric chains did not occur at the time of high temperature milling. Over 80% retention of the original mechanical properties (like tensile strength, modulus, tear strength and elongation at break) of the vulcanized natural rubber was achieved by this mechanochemical process.

Characterization of Snap-On Calf Nipple Product and Development of its Compound Formulation Based on Natural Rubber

2017 ◽  
Vol 744 ◽  
pp. 282-287
Author(s):  
Sarawut Prasertsri ◽  
Sansanee Srichan
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Calcium Carbonate ◽  
Carbon Black ◽  
Natural Rubber ◽  
Soxhlet Extraction ◽  
Rubber Compound ◽  
Rubber Compounds ◽  
Rubber Component

This research aimed to develop the formulation of natural rubber filled with carbon black, silica and calcium carbonate for rubber calf nipple application. The reverse engineering was performed on the calf nipple product to analyze the rubber type and component by using Soxhlet extraction, thermogravimetric analysis (TGA) and Fourier transform infrared spectroscopy (FTIR) techniques. Furthermore, mechanical properties were examined to act as benchmark for the rubber compound design. The results showed that rubber component in the nipple product was natural rubber, whereas two filler types revealed as carbon black and calcium carbonate with 10 and 35 of the total weight. In addition, rubber nipple showed the hardness of 46±1 Shore A and tensile strength of 5.3±0.60 MPa. From the investigation of the properties of developed rubber compounds in this work, it was found that the mechanical properties depended on type and content of filler. The required mechanical properties of vulcanizates were achieved at 20 phr of carbon black (N330), 20 phr of silica and 120 phr of calcium carbonate.

scholarly journals Proper Blends of Biodegradable Polycaprolactone and Natural Rubber for 3D Printing

Polymers ◽  
2020 ◽  
Vol 12 (10) ◽  
pp. 2416
Author(s):  
Thossapit Wissamitanan ◽  
Charoenyutr Dechwayukul ◽  
Ekwipoo Kalkornsurapranee ◽  
Wiriya Thongruang
Keyword(s):  
Mechanical Properties ◽  
3D Printing ◽  
Natural Rubber ◽  
Shape Recovery ◽  
Fused Deposition Modeling ◽  
Melt Flow ◽  
Melt Flow Rate ◽  
Fused Deposition ◽  
Compression Set ◽  
Deposition Modeling

Flexible thermoplastic elastomers (TPE) were prepared for fused deposition modeling (FDM) or 3D printing. These materials can be used for medical purposes such as disposable soft splints and other flexible devices. Blends of 50% epoxidized natural rubber (ENR-50) and block rubber (Standard Thai Rubber 5L (STR5L)) with polycaprolactone (PCL) were produced and compared. The purpose of this study was to investigate the properties of natural rubber (NR) and PCL in simple blends with PCL contents of 40%, 50%, and 60% by weight (except at 75% for morphology study) in the base mixture (NR/PCL). The significant flow factors for FDM materials, such as melting temperature (Tm) and melt flow rate (MFR), were observed by differential scanning calorimetry (DSC) and via the melt flow index (MFI). In addition, the following mechanical properties were also determined: tensile strength, compression set, and hardness. The results from DSC showed that the melting temperature changed slightly (1–2 °C) with amount of PCL used, and there was a suspicious point in the 50/50 blends with both types of rubber. The lowest melting enthalpy of both blends was found at the 50/50 blended composition. The MFI results showed that PCL significantly affected the melt flow rate of both blends. The ENR-50/PCL blend flowed better than the STR5L/PCL blend. The conclusion was that this was due to the morphology of its phase structure having better uniformity than that of the STR5L/PCL blend. In compression set testing or measuring shape recovery, rubber directly influenced the recovery in all blends. The ENR-50/PCL blend had less recovery than the STR5L/PCL blend, probably due to the functional effects of epoxide groups and polarity mismatch. The hard phase PCL significantly affected the hardness of samples but improved shape recovery of the material. The ENR-50/PCL blend had better tensile properties than the STR5L/PCL blend. The elongation at break of both blends improved with a high rubber content. Hence, the ENR-50/PCL blend was superior to STR5L/PCL for printing purposes due to its better miscibility, uniformity, and flow, which are the keys to success for optimizing the fused deposition modeling conditions as well as the overall mechanical properties of products. Most blends in this study were only slightly different, but the 50/50 blend of ENR-50/PCL seemed to be near optimal for 3D printing.

The Effect of Excess Silane-69 Used for Surface Modification on Cure Characteristic and Mechanical Properties of Precipitated Silica Filled Natural Rubber (PSi/NR)

2009 ◽  
Vol 79-82 ◽  
pp. 2171-2174 ◽  
Author(s):  
Chanchai Thongpin ◽  
C. Sangnil ◽  
P. Suerkong ◽  
A. Pongpilaiprertti ◽  
Narongrit Sombatsompop
Keyword(s):  
Mechanical Properties ◽  
Surface Modification ◽  
Crosslinking Density ◽  
High Concentration ◽  
Precipitated Silica ◽  
Vulcanized Rubber ◽  
Rubber Compounds ◽  
Cure Time ◽  
Cure Characteristic ◽  
Characterization Test

This research is concentrated on the effect of concentration of silane-69 used for surface modification on precipitated silica (PSi), on cure characteristic and mechanical properties of PSi filled NR. The PSi content in this study was fixed at 20 phr in order to reveal the effect of silane used to modify PSi, on NR compound and vulcanizate. Moving Die Rheometer (MDR) was used to characterize cure characteristic of rubber compounds. Generally, scorch and cure time of NR would increase with the addition of PSi due to the absorption of accelerator on its surface whereas the addition of Si-69 modified PSi would reduce both scorch and cure time. It was found in this research that the excess amount of Si-69 used increased scorch and cure time of rubber compounds. This was thought to be that the excess of Si-69 led to the formation of polysiloxane clusters which could absorb accelerator in rubber compound and resulted in a prolonged scorch and cure time. In term of vulcanized rubber, it was found that maximum torque increased with the concentration of Si-69 up to 6 %. The polysiloxane formed during the cure characterization test was responsible for the slightly decreased torque after 6% of Si-69 treatment. Nonetheless, even with high concentration of Si-69 used, torque was still higher than that of untreated PSi filled NR. This is widely understood that sulfur atoms in Si-69 molecule are able to participate in the bonding between rubber and silane molecules resulted in the enhancement of crosslink density of the vulcanizate rubber. The increased of modulus at 200 % elongation, tensile strength under tension, with the silane concentration, was evidence of the crosslink enhancement. Tear strength and hardness of the vulcanizates exhibiting the increment, with the silane used, also clearly confirmed the bonding between Si-69 and rubber molecules. It was elucidated from the research that excess of Si-69 would lead to polysiloxane formation, cluster form of silane and crosslinking density. Scanning Electron Microscope (SEM) micrographs and swelling test are also presented to confirm the phenomena.

Sign in / Sign up

Export Citation Format

Share Document