scholarly journals Natural characteristics analysis and experimental test of spiral bevel gear pair in the tractor transmission system

2021 ◽  
Vol 13 (8) ◽  
pp. 168781402110371
Author(s):  
Yuan Chen ◽  
Xudong Mou
Keyword(s):  
Finite Element ◽  
Natural Frequency ◽  
Gear Tooth ◽  
Transmission System ◽  
Bevel Gear ◽  
Mechanical Transmission ◽  
Spiral Bevel Gear ◽  
Gear Pair ◽  
Spiral Bevel ◽  
The Web

Spiral bevel gear is widely used in various mechanical transmission systems, such as tractor transmission system. Because it is mainly used in the heavy-load conditions, it would most likely resonate within the rated speed, resulting in tooth fatigue damage. In this paper, based on the principle of meshing and gear tooth machining, the spherically involute tooth profile equation of spiral bevel gear is deduced and the precise modeling method based on the CATIA is studied. The natural frequency and modal shape under free vibration are obtained by the finite element method (FEM), the influence of web thickness and web hole on the natural frequency of driven gear plate is analyzed as well. In addition, the experimental modal of bevel gear pair is carried out based on a multiple-reference impact test, Modal Assurance Criterion (MAC) is calculated, the three-dimensional modeling accuracy and the finite element analysis reliability are verified. The results show that the error between the measured frequency of bevel gear pair and the calculated frequency of the finite element simulation are both within 5%, and the MAC is above 0.8. The fourth-order natural frequency is the most sensitive to the web thickness, the second-order natural frequency is the most sensitive to the web hole.

A modified damping model of vector form intrinsic finite element method for high-speed spiral bevel gear dynamic characteristics analysis

2021 ◽  
pp. 030932472110188
Author(s):  
Xiangying Hou ◽  
Yuzhe Zhang ◽  
Hong Zhang ◽  
Jian Zhang ◽  
Zhengminqing Li ◽  
...  
Keyword(s):  
Finite Element ◽  
Dynamic Characteristics ◽  
High Speed ◽  
Numerical Solutions ◽  
Bevel Gear ◽  
Spiral Bevel Gear ◽  
Vector Form ◽  
Good Efficiency ◽  
Spiral Bevel ◽  
Damping Model

The vector form intrinsic finite element (VFIFE) method is springing up as a new numerical method in strong non-linear structural analysis for its good convergence, but has been constricted in static or transient analysis. To overwhelm its disadvantages, a new damping model was proposed: the value of damping force is proportional to relative velocity instead of absolute velocity, which could avoid inaccuracy in high-speed dynamic analysis. The accuracy and efficiency of the proposed method proved under low speed; dynamic characteristics and vibration rules have been verified under high speed. Simulation results showed that the modified VFIFE method could obtain numerical solutions with good efficiency and accuracy. Based on this modified method, high-speed vibration rules of spiral bevel gear pair under different loads have been concluded. The proposed method also provides a new way to solve high-speed rotor system dynamic problems.

New Geometry of Generating Spiral Bevel Gear

2007 ◽  
Author(s):  
Kaihong Zhou ◽  
Jinyuan Tang ◽  
Tao Zeng
Keyword(s):  
Gear Tooth ◽  
Previous Method ◽  
Bevel Gear ◽  
Tooth Surface ◽  
Spiral Bevel Gear ◽  
Surface Geometry ◽  
Numerical Examples ◽  
Cone Surface ◽  
Spiral Bevel ◽  
Involute Curve

New geometry of generating spiral bevel gear is proposed. The key idea of the new proposed geometry is that the gear tooth surface geometry can be investigated in a developed curved surface based on the planar engagement principle. It is proved that the profile curve on the back of generating cone surface is a conical involute curve. The equations of generated gear tooth surface are achieved by the conical involute curve sweeping along the tooth trace of gear. The obtained equations are explicit and independent of the machine-tool settings. This differs from previous studies. The developed theory is illustrated with numerical examples to compare with the previous method, the comparison approves that the method is possible in this way. The new method indicates that there are new solutions to the design the production of spiral bevel gear.

Prediction and test of stable transmission time of spiral bevel gear during a loss-of-lubrication event in helicopter transmission system

2022 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Yanzhong Wang ◽  
Kai Yang ◽  
Wen Tang
Keyword(s):  
Transmission System ◽  
Bevel Gear ◽  
Transmission Time ◽  
Tooth Surface ◽  
Spiral Bevel Gear ◽  
Content Type ◽  
Surface Burn ◽  
Spiral Bevel ◽  
Helicopter Transmission ◽  
Stable Transmission

Purpose This paper aims to establish a prediction model of stable transmission time of spiral bevel gear during a loss-of-lubrication event in helicopter transmission system. Design/methodology/approach To observe the temperature change of spiral bevel gear during working condition, a test rig of spiral bevel gear was developed according to the requirements of experiments and carried out verification experiments. Findings The prediction is verified by the test of detecting the temperature of oil pool. The main damage form of helicopter spiral bevel gears under starved lubrication is tooth surface burn. The stable running time under oil-free lubrication is mainly determined by the degree of tooth surface burn control. Originality/value The experimental data of the spiral bevel gear oil-free lubrication process are basically consistent with the simulation prediction results. The results lay a foundation for the working life design of spiral bevel gear in helicopter transmission system under starved lubrication.

Research on gear tooth forming control in the closed die hot forging of spiral bevel gear

2017 ◽  
Vol 94 (5-8) ◽  
pp. 2993-3004 ◽  
Author(s):  
Zhen-Shan Gao ◽  
Ju-Bo Li ◽  
Xiao-Zhong Deng ◽  
Jian-Jun Yang ◽  
Fu-Xiao Chen ◽  
...  
Keyword(s):  
Gear Tooth ◽  
Hot Forging ◽  
Bevel Gear ◽  
Spiral Bevel Gear ◽  
Spiral Bevel

The Undercutting of Circular-Cut Spiral Bevel Gears

1992 ◽  
Vol 114 (2) ◽  
pp. 317-325 ◽  
Author(s):  
Zhang-Hua Fong ◽  
Chung-Biau Tsay
Keyword(s):  
Gear Tooth ◽  
Sufficient Conditions ◽  
Bevel Gear ◽  
Tooth Surface ◽  
Spiral Bevel Gear ◽  
Spiral Bevel Gears ◽  
Bevel Gears ◽  
Tooth Surfaces ◽  
Sufficient And Necessary Conditions ◽  
Spiral Bevel

Undercutting is a serious problem in designing spiral bevel gears with small numbers of teeth. Conditions of undercutting for spiral bevel gears vary with the manufacturing methods. Based on the theory of gearing [1], the tooth geometry of the Gleason type circular-cut spiral bevel gear is mathematically modeled. The sufficient and necessary conditions for the existence and regularity of the generated gear tooth surfaces are investigated. The conditions of undercutting for a circular-cut spiral bevel gear are defined by the sufficient conditions of the regular gear tooth surface. The derived undercutting equations can be applicable for checking the undercutting conditions of spiral bevel gears manufactured by the Gleason Duplex Method, Helical Duplex Method, Fixed Setting Method, and Modified Roll Method. An example is included to illustrate the application of the proposed undercut checking equations.

Digital Precision Measuring of Spiral Bevel Gear Based on CAD/CAM/CMM

2007 ◽  
Vol 339 ◽  
pp. 158-162 ◽  
Author(s):  
Wei Min Pan ◽  
Ji Shun Li ◽  
Y. Lei
Keyword(s):  
Manufacturing Industry ◽  
Gear Tooth ◽  
Bevel Gear ◽  
Tooth Surface ◽  
Spiral Bevel Gear ◽  
Cad Model ◽  
Machining Parameters ◽  
Precision Measuring ◽  
Cad Cam ◽  
Spiral Bevel

Precision measuring techniques have been developed interdependently with the techniques of design and manufacturing in the history. Computer aided inspection plays a very important role in modern manufacturing industry. On account of the CMM (Coordinates Measurement Machine) being applied widely and the precision model inspection concept coming true, it is possible to implement the digital inspection of the spiral bevel gear on the CMM. In this paper the framework of the spiral bevel gear digital inspection based on the integration of CAD/CAM/CMM is put forward. The key techniques of the scheme are investigated, which consist of exact modeling of spiral bevel gear based on manufacturing process, datum matching of CAD model and CMM inspection, CMM Inspection path planning, reconstruction of the tooth surface based on the CMM inspection results, Analysis of the deviation between the real gear tooth and CAD model, adjusting strategy of machining parameters.

Logarithmic Spiral Bevel Gear Tooth Contact Inspection

2010 ◽  
Vol 44-47 ◽  
pp. 1345-1349
Author(s):  
Qiang Li ◽  
Wen He ◽  
Hong Bo Yan ◽  
Hong Xiang Zhang
Keyword(s):  
Contact Area ◽  
Detection Method ◽  
Gear Tooth ◽  
Logarithmic Spiral ◽  
Bevel Gear ◽  
Spiral Bevel Gear ◽  
Tooth Contact ◽  
Ideal Number ◽  
Spiral Bevel ◽  
Gear Contact

Introduction of spiral bevel gear tooth contact detection method, detection method based on the principle of EPG in the Y9550-type bevel gear roll tester on a pair of spiral bevel gear tooth contact area of sample detection experiment, obtained by experiment logarithmic spiral bevel gear contact area of the location, shape and size of the result. The experimental results with the Gleason spiral bevel gear contact area and the ideal number of spiral bevel gears on the contact area were compared, obtained on the number of spiral bevel gear tooth contact of the correlation.

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