Low-sooting combustion in a small-bore high-speed direct-injection diesel engine using narrow-angle injectors

Author(s):  
T-G Fang ◽  
R E Coverdill ◽  
C-F F Lee ◽  
R A White

An optically accessible high-speed direct-injection diesel engine was used to study the effects of injection angles on low-sooting combustion. A digital high-speed camera was employed to capture the entire cycle combustion and spray evolution processes under seven operating conditions including post-top-dead centre (TDC) injection and pre-TDC injection strategies. The nitrogen oxide (NO x) emissions were also measured in the exhaust pipe. In-cylinder pressure data and heat release rate calculations were conducted. All the cases show premixed combustion features. For post-TDC injection cases, a large amount of fuel deposition is seen for a narrower-injection-angle tip, i.e. the 70° tip, and ignition is observed near the injector tip in the centre of the bowl, while for a wider-injection-angle tip, namely a 110° tip, ignition occurs near the spray tip in the vicinity of the bowl wall. The combustion flame is near the bowl wall and at the central region of the bowl for the 70° tip. However, the flame is more distributed and centralized for the 110° tip. Longer spray penetration is found for the pre-TDC injection timing cases. Liquid fuel impinges on the bowl wall or on the piston top and a fuel film is formed. Ignition for all the pre-TDC injection cases occur in a distributed way in the piston bowl. Two different combustion modes are observed for the pre-TDC injection cases including a homogeneous bulky combustion flame at earlier crank angles and a heterogeneous film combustion mode with luminous sooting flame at later crank angles. In terms of soot emissions, NO x emissions, and fuel efficiency, results show that the late post-TDC injection strategy gives the best performance.

1987 ◽  
Vol 109 (2) ◽  
pp. 187-192 ◽  
Author(s):  
A. C. Alkidas

The factors influencing premixed burning and the importance of premixed burning on the exhaust emissions from a small high-speed direct-injection diesel engine were investigated. The characteristics of premixed and diffusion burning were examined using a single-zone heat-release analysis. The mass of fuel burned in premixed combustion was found to be linearly related to the product of engine speed and ignition-delay time and to be essentially independent of the total amount of fuel injected. Accordingly, the premixed-burned fraction increased with increasing engine speed, with decreasing fuel-air ratio and with retarding injection timing. The hydrocarbon emissions did not correlate well with the premixed-burned fraction. In contrast, the oxides of nitrogen emissions were found to increase with decreasing premixed-burned fraction, indicating that diffusion burning, and not premixed burning, is the primary source of oxides of nitrogen emissions.


Author(s):  
T-G Fang ◽  
R E Coverdill ◽  
C-F F Lee ◽  
R A White

In this paper, the spray development and its interaction with the piston geometry were investigated in a small-bore high-speed direct-injection optical diesel engine. The effects of injection angle, injection timing, injection pressure, and injection fuel quantity were studied. The entire liquid spray cycle was visualized by a background-corrected Mie-scattering technique using a high-speed digital video camera synchronized with a high-repetition-rate copper vapour laser. For some conditions, the initial injection velocity was estimated quantitatively. The results show that the injection angle and injection timing predominantly control the spray interaction with the piston geometry and the resulting air—fuel mixing mode. Narrow-angle injection leads to a significantly different air—fuel mixing process from the traditional wide-angle injector. If properly controlled, the narrow-angle direct-injection technique offers more flexibility on injection timing control with the fuel confined in the central bowl region without wetting the cylinder liner.


Author(s):  
S H Chan

Software has been developed for the calculation of the thermodynamic cycle and the entropy changes in a turbocharged, direct injection, diesel engine based upon the measured cylinder pressure and a shaft encoder output. Assumptions of homogeneous mixture and equilibrium thermodynamic properties are made for the products of combustion and the temporal variation in the fluid thermodynamic state is followed in a quasi-steady manner through a series of adjacent equilibrium states, each separated by finite intervals of one degree crank angle (1°CA). The thermodynamic properties are calculated by either of two equivalent formulations — equilibrium constants or minimization of Gibbs free energy, and are expressed in algebraic equations for the partial derivative of internal energy and gas constant with respect to temperature, pressure and equivalence ratio. The effect of the engine operating conditions on the thermodynamic cycle is studied. Results show that the dynamic fuel injection timing and hence the ignition delay are strongly influenced by the operating conditions, and this explains the reasons for incorporating a fuel injection control system in modern vehicular engines for the optimization of the engine combustion cycle.


Author(s):  
Nik Rosli Abdullah ◽  
Rizalman Mamat ◽  
Miroslaw L Wyszynski ◽  
Anthanasios Tsolakis ◽  
Hongming Xu

Author(s):  
Raouf Mobasheri ◽  
Zhijun Peng

High-Speed Direct Injection (HSDI) diesel engines are increasingly used in automotive applications due to superior fuel economy. An advanced CFD simulation has been carried out to analyze the effect of injection timing on combustion process and emission characteristics in a four valves 2.0L Ford diesel engine. The calculation was performed from intake valve closing (IVC) to exhaust valve opening (EVO) at constant speed of 1600 rpm. Since the work was concentrated on the spray injection, mixture formation and combustion process, only a 60° sector mesh was employed for the calculations. For combustion modeling, an improved version of the Coherent Flame Model (ECFM-3Z) has been applied accompanied with advanced models for emission modeling. The results of simulation were compared against experimental data. Good agreement of calculated and measured in-cylinder pressure trace and pollutant formation trends were observed for all investigated operating points. In addition, the results showed that the current CFD model can be applied as a beneficial tool for analyzing the parameters of the diesel combustion under HSDI operating condition.


Author(s):  
Tsuyoshi Kondo ◽  
Tsuguhiko Nakagawa

Diesel engine has some advantages that thermal efficiency is high and control response is fast. On the other hand, more particulate matter (PM) and nitrogen oxide (NOx) are contained in the exhaust gas of diesel engine. Premixed charge compression ignition (PCCI) combustion is proposed to reduce the PM and NOx. In the lean range of equivalent ratio, unburned fuel is left and in the rich range, PM and soot are generated. For the practical use of PCCI combustion, mixing fuel and air well is important under the low equivalent ratio of injection. In this study, the mixing characteristics of fuel and air in a cylinder were numerically evaluated. A numerical simulation was performed with general-purpose simulator. The fuel has been injected into the vertical direction of cylinder and injection angle has been defined as 0 degree. In order to express the collusion, impingement on the wall model, that defines behavior of a droplet impinged on the wall with the Weber number of a droplet, was applied. By the injection timing, standard deviation of local equivalent ratio at Top Dead Center (TDC) was plotted. In this study, Frequency of mixing in each cell statistically was observed to evaluate the fuel-air mixing degree. The authors have taken notice of the condition which can be reduced the amount of scatter in the distribution of local equivalent ratio.


Author(s):  
B. B. Sahoo ◽  
U. K. Saha ◽  
N. Sahoo ◽  
P. Prusty

The fuel efficiency of a modern diesel engine has decreased due to the recent revisions to emission standards. For an engine fuel economy, the engine speed is to be optimum for an exact throttle opening (TO) position. This work presents an analysis of throttle opening variation impact on a multi-cylinder, direct injection diesel engine with the aid of Second Law of thermodynamics. For this purpose, the engine is run for different throttle openings with several load and speed variations. At a steady engine loading condition, variation in the throttle openings has resulted in different engine speeds. The Second Law analysis, also called ‘Exergy’ analysis, is performed for these different engine speeds at their throttle positions. The Second Law analysis includes brake work, coolant heat transfer, exhaust losses, exergy efficiency, and airfuel ratio. The availability analysis is performed for 70%, 80%, and 90% loads of engine maximum power condition with 50%, 75%, and 100% TO variations. The data are recorded using a computerized engine test unit. Results indicate that the optimum engine operating conditions for 70%, 80% and 90% engine loads are 2000 rpm at 50% TO, 2300 rpm at 75% TO and 3250 rpm at 100% TO respectively.


2018 ◽  
Vol 234 ◽  
pp. 03007
Author(s):  
Plamen Punov ◽  
Tsvetomir Gechev ◽  
Svetoslav Mihalkov ◽  
Pierre Podevin ◽  
Dalibor Barta

The pilot injection strategy is a widely used approach for reducing the noise of the combustion process in direct injection diesel engines. In the last generation of automotive diesel engines up to several pilot injections could occur to better control the rate of heat release (ROHR) in the cylinder as well as the pollutant formation. However, determination of the timing and duration for each pilot injection needs to be precisely optimised. In this paper an experimental study of the pilot injection strategy was conducted on a direct injection diesel engine. Single and double pilot injection strategy was studied. The engine rated power is 100 kW at 4000 rpm while the rated torque is 320 Nm at 2000 rpm. An engine operating point determined by the rotation speed of 1400 rpm and torque of 100 Nm was chosen. The pilot and pre-injection timing was widely varied in order to study the influence on the combustion process as well as on the fuel consumption.


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