Narrow Band Random Fatigue Testing with Amsler Vibrophore Machines

1969 ◽  
Vol 11 (6) ◽  
pp. 598-604 ◽  
Author(s):  
D. J. White ◽  
J. Lewszuk

A description is given of modifications made to Amsler Vibrophore machines to permit narrow band random fatigue tests to be made. In this mode of working, the machine electromagnet is excited by means of a random generator and a complete control loop is effected by connecting the output of the inductive transducer of the machine dynamometer to the automatic output regulator (compressor circuit) of the random generator. The dynamometer was strain-gauged and calibrated to read r.m.s. load. Under compressor circuit control, the stress peaks in a specimen followed the Rayleigh distribution at least up to four times the r.m.s. value. As in constant amplitude sinusoidal loading, these machines are capable of applying mean stress when working in random loading. Some practically occurring stress spectra may be synthesized by applying sequences consisting of a number of stepped r.m.s. loads, each step being applied for a predetermined time.

1970 ◽  
Vol 185 (1) ◽  
pp. 339-351 ◽  
Author(s):  
D. J. White ◽  
J. Lewszuk

Push-pull fatigue tests have been made in constant amplitude loading and in narrow band random loading on fillet-welded cruciforms made from 3/8 in thick mild steel plate to B.S. 1501-151 Grade 28. The test frequency was 250 Hz, mean tensile stresses of 0, 5 and 10 tonf/in2were employed and tests were extended for endurances of up to 108cycles. Curves have been fitted to the S-N results using the relationship N( S — So)α= C and on the assumption that this may be extrapolated beyond 108cycles, curves showing the effect of mean stress are given for both constant amplitude loading and narrow band random loading for endurances up to 1012cycles. Suitable factors of safety should be applied to these stresses before use in design. For endurances beyond 107cycles, an increase in tensile mean stress from 0 to 10 tonf/in2reduced the fatigue strength by about 50 per cent in both constant amplitude loading and random loading. Reasonable agreement was found at all mean stresses between the experimental random loading S-N curves and those predicted using the constant amplitude results and the Palmgren-Miner cumulative damage hypothesis.


1970 ◽  
Vol 21 (4) ◽  
pp. 400-408 ◽  
Author(s):  
D. J. White ◽  
J. Lewszuk

SummaryFatigue tests have been made in constant amplitude loading and in narrow band random loading on FV520B steel lugs of width 27 mm loaded by means of a pin 12·7 mm in diameter. The test frequency was 220 Hz, a mean tensile stress of 309 N/mm2 was used and tests extended for endurances of up to 109 cycles.For endurances up to 106 cycles there was good agreement between constant amplitude and random loading results with both stresses expressed in root mean square values. Beyond this endurance, the random loading results lay below those obtained in constant amplitude loading. Predictions made using the Palmgren-Miner cumulative damage hypothesis in conjunction with the endurance curve in constant amplitude loading gave good agreement with the results in random loading over the whole range of endurances tested.


1975 ◽  
Vol 17 (4) ◽  
pp. 181-185 ◽  
Author(s):  
K. J. Marsh ◽  
T. Martin ◽  
J. McGregor

Fatigue tests on simple, fillet-welded, mild steel lap joints have been carried out to determine the effects of a corrosive environment and random loading. At normal testing frequencies, a brine-drip environment had no effect on the constant-amplitude fatigue strength at short endurances. At stresses less than the in-air fatigue limit, the corrosive environment was sufficient to allow crack growth at very low stress levels. In these corrosive environment tests, reducing the test frequency by a factor of 50 halved the life. The results of narrow-band random loading tests could be predicted reasonably accurately either by a fracture mechanics method or by Miner's rule.


1974 ◽  
Vol 96 (1) ◽  
pp. 34-40 ◽  
Author(s):  
P. H. Wirsching ◽  
E. B. Haugen

A general statistical model for fatigue under stationary random gaussian stress is presented. This phenomenological model requires only a limited amount of data from fatigue tests in which specimens are subjected to stationary narrow band, gaussian stresses. A theoretical extension is made to predict fatigue under wide band stresses and arbitrary mean values. Statistical variability in material strength is included in the model. Moreover, the model has the property of adaptability in that it is easily modified to reflect new data as it becomes available. Furthermore, it is easily incorporated into probabilistic design procedures where reliability requirements are specified.


2020 ◽  
pp. 13-19
Author(s):  
N.A. Mahutov ◽  
I.V. Gadolina ◽  
S.G. Lebedinskiy ◽  
E.S. Oganyan ◽  
A.A. Bautin

Methods and approaches to tests under random loading are considered, their role is characterized. To ensure the random nature of loading, a modeling method based on Markov transition matrices and real processes recorded in operation is proposed. Keywords: random loading process, Markov repetition matrices, resource estimation, corrected linear hypothesis, parameter of completeness of the loading spectrum. [email protected]


Materials ◽  
2021 ◽  
Vol 14 (15) ◽  
pp. 4070
Author(s):  
Andrea Karen Persons ◽  
John E. Ball ◽  
Charles Freeman ◽  
David M. Macias ◽  
Chartrisa LaShan Simpson ◽  
...  

Standards for the fatigue testing of wearable sensing technologies are lacking. The majority of published fatigue tests for wearable sensors are performed on proof-of-concept stretch sensors fabricated from a variety of materials. Due to their flexibility and stretchability, polymers are often used in the fabrication of wearable sensors. Other materials, including textiles, carbon nanotubes, graphene, and conductive metals or inks, may be used in conjunction with polymers to fabricate wearable sensors. Depending on the combination of the materials used, the fatigue behaviors of wearable sensors can vary. Additionally, fatigue testing methodologies for the sensors also vary, with most tests focusing only on the low-cycle fatigue (LCF) regime, and few sensors are cycled until failure or runout are achieved. Fatigue life predictions of wearable sensors are also lacking. These issues make direct comparisons of wearable sensors difficult. To facilitate direct comparisons of wearable sensors and to move proof-of-concept sensors from “bench to bedside,” fatigue testing standards should be established. Further, both high-cycle fatigue (HCF) and failure data are needed to determine the appropriateness in the use, modification, development, and validation of fatigue life prediction models and to further the understanding of how cracks initiate and propagate in wearable sensing technologies.


2015 ◽  
Vol 2015 ◽  
pp. 1-13 ◽  
Author(s):  
Yu Jiang ◽  
Gun Jin Yun ◽  
Li Zhao ◽  
Junyong Tao

Novel accelerated random vibration fatigue test methodology and strategy are proposed, which can generate a design of the experimental test plan significantly reducing the test time and the sample size. Based on theoretical analysis and fatigue damage model, several groups of random vibration fatigue tests were designed and conducted with the aim of investigating effects of both Gaussian and non-Gaussian random excitation on the vibration fatigue. First, stress responses at a weak point of a notched specimen structure were measured under different base random excitations. According to the measured stress responses, the structural fatigue lives corresponding to the different vibrational excitations were predicted by using the WAFO simulation technique. Second, a couple of destructive vibration fatigue tests were carried out to validate the accuracy of the WAFO fatigue life prediction method. After applying the proposed experimental and numerical simulation methods, various factors that affect the vibration fatigue life of structures were systematically studied, including root mean squares of acceleration, power spectral density, power spectral bandwidth, and kurtosis. The feasibility of WAFO for non-Gaussian vibration fatigue life prediction and the use of non-Gaussian vibration excitation for accelerated fatigue testing were experimentally verified.


2016 ◽  
Vol 17 ◽  
pp. 14-30 ◽  
Author(s):  
Okechukwu P. Nwachukwu ◽  
Alexander V. Gridasov ◽  
Ekaterina A. Gridasova

This review looks into the state of gigacycle fatigue behavior of some structural materials used in engineering works. Particular attention is given to the use of ultrasonic fatigue testing machine (USF-2000) due to its important role in conducting gigacycle fatigue tests. Gigacycle fatigue behavior of most materials used for very long life engineering applications is reviewed.Gigacycle fatigue behavior of magnesium alloys, aluminum alloys, titanium alloys, spheroid graphite cast iron, steels and nickel alloys are reviewed together with the examination of the most common material defects that initiate gigacycle fatigue failures in these materials. In addition, the stage-by-stage fatigue crack developments in the gigacycle regime are reviewed. This review is concluded by suggesting the directions for future works in gigacycle fatigue.


1984 ◽  
Vol 106 (4) ◽  
pp. 466-470 ◽  
Author(s):  
N. K. Lin ◽  
W. H. Hartt

A time-series simulation method, based on the principle of time series modeling for dynamic systems, is used to reproduce a wide-band stress history from a prescribed stress spectral model for fatigue testing of offshore structures. The optimization procedures and stability of the time series model for the prescribed spectrum are presented and discussed. The optimization procedures are developed on the basis of the Levison-Durbin algorithm, which usually produces a stable time series model if the order of the time series model is even. An example is presented to demonstrate the applicability of the proposed method to long-time, high-cycle fatigue testing.


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