Second Paper: Experiments on a Transpiration Cooled Combustion Chamber

1973 ◽  
Vol 187 (1) ◽  
pp. 158-169 ◽  
Author(s):  
F. J. Bayley ◽  
J. W. Cornforth ◽  
A. B. Turner

The first part of an experimental and theoretical investigation into the feasibility of transpiration cooled combustion chambers is discussed, as well as the design and testing of two Rolls-Royce ‘Dart’ porous flame tubes. The theory of heat transfer in porous materials is briefly described and correlations for heat transfer and pressure drop-mass flow are presented for selected samples of porous metal. Experimental results are presented in which the cooling efficiency of the original ‘Dart’ splash-cooled flame tube is compared with two porous replacements constructed from sintered woven wire porous metal compacts having different permeabilities. Tests were conducted at 1 and 4 atm pressure and some selected results are compared with theoretical predictions made with and without account being taken of the effect of coolant injection on the convective heat flux. The high effectiveness of transpiration cooling is clearly demonstrated but it is also shown that the distribution of static pressure in the annulus formed between the flame tube and the casing, both longitudinally and circumferentially, plays a very important part in the design of a porous flame tube.

1973 ◽  
Vol 187 (1) ◽  
pp. 158-169 ◽  
Author(s):  
F. J. Bayley ◽  
J. W. Cornforth ◽  
A. B. Turner

The first part of an experimental and theoretical investigation into the feasibility of transpiration cooled combustion chambers is discussed, as well as the design and testing of two Rolls-Royce ‘Dart’ porous flame tubes. The theory of heat transfer in porous materials is briefly described and correlations for heat transfer and pressure drop-mass flow are presented for selected samples of porous metal. Experimental results are presented in which the cooling efficiency of the original ‘Dart’ splash-cooled flame tube is compared with two porous replacements constructed from sintered woven wire porous metal compacts having different permeabilities. Tests were conducted at 1 and 4 atm pressure and some selected results are compared with theoretical predictions made with and without account being taken of the effect of coolant injection on the convective heat flux. The high effectiveness of transpiration cooling is clearly demonstrated but it is also shown that the distribution of static pressure in the annulus formed between the flame tube and the casing, both longitudinally and circumferentially, plays a very important part in the design of a porous flame tube.


Fractals ◽  
2015 ◽  
Vol 23 (01) ◽  
pp. 1540003 ◽  
Author(s):  
CHENGBIN ZHANG ◽  
LIANGYU WU ◽  
YONGPING CHEN

The Sierpinski fractal is introduced to construct the porous metal foam. Based on this fractal description, an unsteady heat transfer model accompanied with solidification phase change in fractal porous metal foam embedded with phase change material (PCM) is developed and numerically analyzed. The heat transfer processes associated with solidification of PCM embedded in fractal structure is investigated and compared with that in single-pore structure. The results indicate that, for the solidification of phase change material in fractal porous metal foam, the PCM is dispersedly distributed in metal foam and the existence of porous metal matrix provides a fast heat flow channel both horizontally and vertically, which induces the enhancement of interstitial heat transfer between the solid matrix and PCM. The solidification performance of the PCM, which is represented by liquid fraction and solidification time, in fractal structure is superior to that in single-pore structure.


2010 ◽  
Vol 656 ◽  
pp. 189-204 ◽  
Author(s):  
ILIA V. ROISMAN

This theoretical study is devoted to description of fluid flow and heat transfer in a spreading viscous drop with phase transition. A similarity solution for the combined full Navier–Stokes equations and energy equation for the expanding lamella generated by drop impact is obtained for a general case of oblique drop impact with high Weber and Reynolds numbers. The theory is applicable to the analysis of the phenomena of drop solidification, target melting and film boiling. The theoretical predictions for the contact temperature at the substrate surface agree well with the existing experimental data.


2021 ◽  
Vol 143 (3) ◽  
Author(s):  
Tapish Agarwal ◽  
Maximilian Stratmann ◽  
Simon Julius ◽  
Beni Cukurel

Abstract The requirements of improved heat transfer performance on turbine surfaces and internal cooling passages drive the research into exploring new methods for efficiency enhancements. The addition of ribbed structures inside the cooling ducts has proven to be most practical, which increases heat transfer from surfaces to fluid flow at the cost of some pressure loss. Many active and passive methods have been proposed for enhancing the heat transfer, where acoustic excitation has been recently shown to be an effective option. Moreover, the existing pressure fluctuations due to rotor–stator interactions can also be utilized as a source of excitation. However, the sensitivity of the phenomenon to various flow and geometric parameters has not been fully characterized. The present study investigates various aspects of convective heat transfer enhancement and turbulent flow modulation caused by acoustic forcing on separating and reattaching flow over isolated rib obstacles. A parametric study is conducted; rib obstacles of various sizes and shapes (including rectangular, squared, triangular, and semi-cylindrical) are installed in a low-speed, fully turbulent wind tunnel, and measurements are taken at different velocities and excitation frequencies. Static pressure and spatially resolved surface temperature measurements are performed to quantify the ramifications of acoustic excitation on the wetted wall. Within the favorable Strouhal number range of 0.1–0.25, an optimum value of 0.16 is observed. It is shown that triangular ribs are more prone to acoustic heat transfer enhancement than rectangular or cylindrical perturbations. A linear correlation between static pressure recovery rate and acoustic heat transfer enhancement is observed, which is invariant to change in size/shape of the rib as well as flow and excitation parameters.


2021 ◽  
pp. 1-24
Author(s):  
Zhigang LI ◽  
Bo Bai ◽  
Jun Li ◽  
Shuo Mao ◽  
Wing Ng ◽  
...  

Abstract Detailed experimental and numerical studies on endwall heat transfer and cooling performance with coolant injection flow through upstream discrete holes is presented in this paper. High resolution heat transfer coefficient (HTC) and adiabatic film cooling effectiveness values were measured using a transient infrared thermography technique on an axisymmetric contoured endwall. The tests were performed in a transonic linear cascade blow-down wind tunnel facility. Conditions were representative of a land-based power generation turbine with exit Mach number of 0.85 corresponding to exit Reynolds number of 1.5 × 106, based on exit condition and axial chord length. A high turbulence level of 16% with an integral length scale of 3.6%P was generated using inlet turbulence grid to reproduce the typical turbulence conditions in real turbine. Low temperature air was used to simulate the typical coolant-to-mainstream condition by controlling two parameters of the upstream coolant injection flow: mass flow rate to determine the coolant-to-mainstream blowing ratio (BR = 2.5, 3.5), and gas temperature to determine the density ratio (DR = 1.2). To highlight the interactions between the upstream coolant flow and the passage secondary flow combined with the influence on the endwall heat transfer and cooling performance, a comparison of CFD predictions to experimental results was performed by solving steady-state Reynolds-Averaged Navier-Stokes (RANS) using the commercial CFD solver ANSYS Fluent V.15.


Author(s):  
Y. W. Kim ◽  
W. Abdel-Messeh ◽  
J. P. Downs ◽  
F. O. Soechting ◽  
G. D. Steuber ◽  
...  

The clearance gap between the stationary outer air seal and blade tips of an axial turbine allows a clearance gap leakage flow to be driven through the gap by the pressure-to-suction side pressure difference. The presence of strong secondary flows on the pressure side of the airfoil tends to deliver air from the hottest regions of the mainstream to the clearance gap. The blade tip region, particularly near the trailing edge, is very difficult to cool adequately with blade internal coolant flow. In this case, film cooling injection directly onto the blade tip region can be used in an attempt to directly reduce the heat transfer rates from the hot gases in the clearance gap to the blade tip. The present paper is intended as a memorial tribute to the late Professor Darryl E. Metzger who has made significant contributions in this particular area over the past decade. A summary of this work is made to present the results of his more recent experimental work that has been performed to investigate the effects of film coolant injection on convection heat transfer to the turbine blade tip for a variety of tip shapes and coolant injection configurations. Experiments are conducted with blade tip models that are stationary relative to the simulated outer air seal based on the result of earlier works that found the leakage flow to be mainly a pressure-driven flow which is related strongly to the airfoil pressure loading distribution and only weakly, if at all, to the relative motion between blade tip and shroud. Both heat transfer and film effectiveness are measured locally over the test surface using a transient thermal liquid crystal test technique with a computer vision data acquisition and reduction system for various combinations of clearance heights, clearance flow Reynolds numbers, and film flow rates with different coolant injection configurations. The present results reveal a strong dependency of film cooling performance on the choice of the coolant supply hole shapes and injection locations for a given tip geometry.


Author(s):  
Gm S. Azad ◽  
Je-Chin Han ◽  
Robert J. Boyle

Experimental investigations are performed to measure the detailed heat transfer coefficient and static pressure distributions on the squealer tip of a gas turbine blade in a five-bladed stationary linear cascade. The blade is a 2-dimensional model of a modern first stage gas turbine rotor blade with a blade tip profile of a GE-E3 aircraft gas turbine engine rotor blade. A squealer (recessed) tip with a 3.77% recess is considered here. The data on the squealer tip are also compared with a flat tip case. All measurements are made at three different tip gap clearances of about 1%, 1.5%, and 2.5% of the blade span. Two different turbulence intensities of 6.1% and 9.7% at the cascade inlet are also considered for heat transfer measurements. Static pressure measurements are made in the mid-span and near-tip regions, as well as on the shroud surface opposite to the blade tip surface. The flow condition in the test cascade corresponds to an overall pressure ratio of 1.32 and an exit Reynolds number based on the axial chord of 1.1×106. A transient liquid crystal technique is used to measure the heat transfer coefficients. Results show that the heat transfer coefficient on the cavity surface and rim increases with an increase in tip clearance. The heat transfer coefficient on the rim is higher than the cavity surface. The cavity surface has a higher heat transfer coefficient near the leading edge region than the trailing edge region. The heat transfer coefficient on the pressure side rim and trailing edge region is higher at a higher turbulence intensity level of 9.7% over 6.1% case. However, no significant difference in local heat transfer coefficient is observed inside the cavity and the suction side rim for the two turbulence intensities. The squealer tip blade provides a lower overall heat transfer coefficient when compared to the flat tip blade.


Author(s):  
Riccardo Da Soghe ◽  
Cosimo Bianchini ◽  
Antonio Andreini ◽  
Lorenzo Mazzei ◽  
Giovanni Riccio ◽  
...  

Combustor liner of present gas turbine engines is subjected to high thermal loads as it surrounds high temperature combustion reactants and is hence facing the related radiative load. This generally produces high thermal stress levels on the liner, strongly limiting its life expectations and making it one of the most critical components of the entire engine. The reliable prediction of such thermal loads is hence a crucial aspect to increase the flame tube life span and to ensure safe operations. The present study aims at investigating the aerothermal behavior of a GE Dry Low NOx (DLN1) class flame tube and in particular at evaluating working metal temperatures of the liner in relation to the flow and heat transfer state inside and outside the combustion chamber. Three different operating conditions have been accounted for (i.e., lean–lean partial load, premixed full load, and primary load) to determine the amount of heat transfer from the gas to the liner by means of computational fluid dynamics (CFD). The numerical predictions have been compared to experimental measurements of metal temperature showing a good agreement between CFD and experiments.


1965 ◽  
Vol 7 (1) ◽  
pp. 1-7 ◽  
Author(s):  
P. J. Baker

This paper presents the results of heat transfer measurements taken on a two-dimensional supersonic parallel diffuser. The wall static pressure distributions and the corresponding heat transfer coefficients and fluxes have been measured for a range of initial total pressures. The effects of varying the area of the diffuser cross-section for the same upstream generating nozzle have also been studied. Mach number profiles measured at sections along the diffuser show that in the presence of shock waves and a positive pressure gradient the flow is very much underdeveloped. In general, the mean level of heat transfer is found to be much greater than that predicted by conventional empirical equations for subsonic pipe flows with zero pressure gradient. Further, on comparison between normal and oblique shock diffusion the former is found to give the higher level of heat transfer.


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