Ultrasonic Testing of Railway Transport Units with Phased Array Flaw Detectors. Part 2

NDT World ◽  
2015 ◽  
Vol 18 (4) ◽  
pp. 76-80
Author(s):  
Сойфер ◽  
Yuriy Soyfer ◽  
Макарова ◽  
Taisiya Makarova ◽  
Мелешко ◽  
...  

The second part of the article describes possibilities of phased array flaw detectors application for testing of railway transport units, such as solebars of freight cars. The task was to reproduce the standard testing procedures using phased array flaw detectors and demonstrate their advantages in visibility, efficiency, repeatability, results validity. Unfortunately, one of the main advantages of phased array flaw detectors, namely – a possibility to control the focusing depth – is lost while testing of large scale objects. Sector scanning technique with the phased array flaw detectors OmniScan and Isonic 2010 in the minimum configuration was used for the research. In the all cases acoustical images of the side drilled holes and natural defects in solebars were obtained within the range of selected angles. Solebar testing has been more complicated because of a form and irregularity of scanning surface, necessity of its cleaning and a complex profile of back surface. Nevertheless the usage of phased array flaw detectors has made it possible to identify the back surface profile. Application of phased arrays substantially increases testing efficiency and improves visibility of obtained results.

NDT World ◽  
2015 ◽  
Vol 18 (3) ◽  
pp. 72-76 ◽  
Author(s):  
Макарова ◽  
Taisiya Makarova ◽  
Мелешко ◽  
Nataliya Meleshko ◽  
Жаринов ◽  
...  

The article describes possibilities of phased array flaw detectors application for testing of railway transport units, such as wheel set axles, all-rolled wheels, solebars of freight cars. The task was to reproduce the standard testing procedures using phased array flaw detectors and demonstrate their advantages in visibility, efficiency, repeatability, results validity. Unfortunately, one of the main advantages of phased array flaw detectors, namely – a possibility to control the focusing depth – are lost while testing of large scale objects. Sector scanning technique with the phased array flaw detectors OmniScan and Isonic 2010 in the minimum configuration was used for the research. In the all cases acoustical images of the following reflectors were obtained within the range of selected angles: saw-cuts in axles, spot-drillings and saw-cuts in wheels, side drilled holes and natural defects in solebars. The Multi Group software (Isonic 2000) at testing of wheel set axles has enabled the testing schemes to be realized with one prism and one phased array instead of several classical piezoelectric transducers. Circumferential testing of all-rolled wheels from internal lateral surface under the roll surface level has allowed transverse cracks and flange embedded defects to be detected. Solebar testing has been more complicated because of a form and irregularity of scanning surface, necessity of its cleaning and a complex profile of back surface. Nevertheless the usage of phased array flaw detectors has made it possible to identify the back surface profile. Application of phased arrays substantially increases testing efficiency and improves visibility of obtained results.


Author(s):  
Joe Zhou ◽  
David Taylor ◽  
David Hodgkinson

TransCanada PipeLines Limited (TransCanada) has continued its leading effort in developing and implementing pipeline technologies. With a well structured and large-scale technology implementation program and collaboration of many partners over a period of three years, TransCanada has successfully implemented a number of technologies in a 38 km long NPS 42 pipeline construction project. The technology implementation program included installation of 7.3 km Grade 690 (X100) pipe supplied by two manufacturers, deployment of tandem welding system, field trial of a phased array automated ultrasonic testing (AUT) system, the application of high performance composite coating (HPCC) and Alternative Integrity Validation (AIV) process that led to first ever construction hydrostatic test waiver from National Energy Board. The paper provides an overview of the technology implementation program and the experience gained in applying a wide range of advanced pipeline technologies.


Sensors ◽  
2018 ◽  
Vol 18 (12) ◽  
pp. 4315 ◽  
Author(s):  
Lijie Yang ◽  
Ruirui Dang ◽  
Min Li ◽  
Kailong Zhao ◽  
Chunyi Song ◽  
...  

Phased array radars are able to provide highly accurate airplane surveillance and tracking performance if they are properly calibrated. However, the ambient temperature variation and device aging could greatly deteriorate their performance. Currently, performing a calibration over a large-scale phased array with thousands of antennas is time-consuming. To facilitate the process, we propose a fast calibration method for phased arrays with omnidirectional radiation patterns based on the graph coloring theory. This method transforms the calibration problem into a coloring problem that aims at minimizing the number of used colors. By reusing the calibration time slots spatially, more than one omnidirectional antenna can perform calibration simultaneously. The simulation proves this method can prominently reduce total calibration time and recover the radiation pattern from amplitude and phase errors and noise. It is worth noting that the total calibration time consumed by the proposed method remains constant and is negligible compared with other calibration methods.


1969 ◽  
Vol 9 (04) ◽  
pp. 403-411 ◽  
Author(s):  
B.K. Sinha ◽  
Harvey T. Kennedy

Abstract Recommendations are made for obtaining consistent and reproducible test data on drilling fluids having identical composition. Previously, such a procedure has been difficult to accomplish even when the fluids were mixed in similar equipment. A survey of work in this area indicates that previous methods have been unsatisfactory because previous methods have been unsatisfactory because (1) the muds are extremely sensitive to the duration and violence of agitation during a normal mixing routine, and (2) gelling of the muds occurs before the properties can reach constant values. This gelling is caused by water evaporation resulting from the increase in temperature associated with the agitation. The work shows that these problems largely can be overcome by (1) agitating the constituents of the drilling fluid more vigorously, (2) maintaining a fairly constant temperature, and(3) Protecting the fluid from evaporation. When these steps are followed, the fluid properties approach asymptotic values that do not change by prolonged or accelerated agitation or by aging for a month. The time required to reach asymptotic values or a stabilized state is from 2 to 6 hours and is a function of the mud composition. Introduction Preparation of drilling fluids in the laboratory to determine their suitability to meet specific drilling requirements or to serve as a base fluid to evaluate the effectiveness of thinners, dispersants or other additives normally begins with combining measured quantities of the constituents and stirring them for a short time in a low-speed mixer. This is done to obtain a uniform mixture and to hydrate clays. Then the fluid is further agitated in a higher-speed device (Hamilton Beach mixer or Waring blender) to disperse more thoroughly and clay particles The biggest obstacle in the laboratory investigation of drilling fluids has been the lack of a method of producing a mixture by which reproducible results of the measured properties could be obtained. Numerous investigators have encountered this difficulty. Prior to 1929, density was the only property of mud that customarily was measured. The use of Wyoming bentonite on a large scale after 1929 was mainly responsible for the development of more elaborate testing procedures and for the application of the principles of colloid chemistry to the drilling fluids. Ambrose and Loomis in 1931 were among the first to recognize the plastic flow characteristics of drilling fluids, although Bingham in 1916 had observed The same phenomenon with dilute clay suspensions. Marsh introduced the Marsh funnel for field testing in 1931. By this time, non-Newtonian characteristics of drilling fluids were established. The Stormer and MacMichael viscometers were used to study the rheological properties of the fluids. In the 1930's and early 1940's, the work conducted by several investigators contributed toward a better understanding of drilling fluids. In the mid 1930's, fluid-loss and the associated mud-cake-forming properties of drilling fluids were recognized as important to the behavior of these fluids. The other properties of drilling fluids, including gel strength, pH, and sand content soon were recognized. In 1937, API published its first recommended procedure for test methods. Since that time, these procedures have been revised periodically. The latest edition, RP-13B, was published in 1961 However, in spite of the recognized need for a method of mixing that provides drilling fluids with stabilized properties, no such method previously has been described. SPEJ P. 403


Author(s):  
Paul A. Meyer

Ultrasonic testing of metal welds has been in use for many years. Scanning methods using both contact and immersion methods are often used at the time of manufacture and also during periodic in-service inspection programs. But because of a variety of component configurations and potential flaw geometries it is often necessary to perform several inspections, each with a different probe configuration to assure adequate defect delegability. It is possible that a properly designed phased array probe can perform several different inspections without changing hardware thereby reducing inspection times. This presentation reviews the design and operation of ultrasonic phased array transducers and the necessary features to achieve the desired performance. Situations in which these probes have already been implemented effectively are also discussed.


2018 ◽  
Vol 8 (8) ◽  
pp. 1233 ◽  
Author(s):  
Zhe Wang ◽  
Ximing Cui ◽  
Hongbao Ma ◽  
Yihua Kang ◽  
Zhiyang Deng

Surface roughness is one of the main factors that affect the ultrasonic testing of micro-cracks. This article theoretically analyzes the relationship between the changes in the energy intensity of crack echo waves and roughness-modified transmission coefficients. A series of simulations are carried out using two-dimensional sinusoidal curves as rough surface. Then, parallel experiments are performed on sample surfaces with different arithmetic average heights (Ra). The signal amplitude ratio factor (SARF) is defined to assess the ultrasonic detection capacity for micro-cracks. Both finite element analysis and experimental results show that signal amplitude decreases with an increase in Ra, resulting in signal-to-noise ratio loss. Amplitude attenuation caused by the rough back surface is less than that caused by the rough front surface. It is difficult to identify the signal of micro-cracks with a depth less than 400 μm when the Ra of the front surface is larger than 15 μm. Cracks with depths of more than 200 μm can be distinguished when the back-surface roughness is less than 24 μm. Furthermore, the amplitude of the micro-crack signal increases slightly with variation in the horizontal parameter (Rsm). This study provides a valuable reference for the precision evaluation of micro-cracks using ultrasonic inspection.


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