scholarly journals Influence of the Power of Various Types of Induction Furnaces on the Shape of the Metal Bath Surface

2021 ◽  
Vol 15 (3) ◽  
pp. 34-42
Author(s):  
Albert Smalcerz ◽  
Bartosz Węcki ◽  
Leszek Blacha
Keyword(s):  
Bath Surface ◽  
Metal Bath

Noncoalescent liquid metal droplets sustained on a magnetic field-circulated liquid metal bath surface

2019 ◽  
Vol 115 (8) ◽  
pp. 083702 ◽  
Author(s):  
Xi Zhao ◽  
Lixiang Yang ◽  
Yujie Ding ◽  
Pengju Zhang ◽  
Jing Liu
Keyword(s):  
Magnetic Field ◽  
Liquid Metal ◽  
Bath Surface ◽  
Metal Bath ◽  
Liquid Metal Bath ◽  
Metal Droplets

Model Experiments with New Lance for Pneumatic Powder Injection

2013 ◽  
Vol 702 ◽  
pp. 62-67
Author(s):  
Jan Jezierski ◽  
Krzysztof Janerka
Keyword(s):  
Powder Injection ◽  
Bath Surface ◽  
Temperature Decrease ◽  
Metal Bath ◽  
Carrier Gas ◽  
Model Experiments ◽  
University Of Technology ◽  
Liquid Metal Bath ◽  
Gas Blowing ◽  
Alloy Volume

The paper presents the results of model experiments with new lance design. The lance was invented in Silesian University of Technology, Department of Foundry. It is dedicated for the pneumatic powder injection into liquid metal bath without lance submersion. The situation like that is common for small molten alloy volume when the problem of temperature decrease is significant. In such case the carrier gas introduction into metal as well as cooling with gas blowing onto metal bath surface should be avoided. The new lance was equipped with four parallel slots made on its outlet and a flange. This design causes the carrier gas evacuation before it reaches the molten metal surface. The article presents the model experiments made with use of the device for the diphase gas-powder jet forces recording. The comparison of two lances: normal steel pipe and this of new design was presented in the article, too.

scholarly journals Multiphase Numerical Model of Molten Steel and Slag Behavior in the Continuous Casting Mould

2015 ◽  
Vol 60 (1) ◽  
pp. 257-262 ◽  
Author(s):  
M. Bielnicki ◽  
J. Jowsa ◽  
A. Cwudziński
Keyword(s):  
Continuous Casting ◽  
Liquid Steel ◽  
Symmetry Plane ◽  
Slag Layer ◽  
Bath Surface ◽  
Multiphase Model ◽  
Metal Bath ◽  
Ansys Fluent ◽  
Steel Slabs ◽  
Continuous Casting Mould

AbstractThe paper reports the results of numerical simulation of the flow of liquid steel with the use of a multiphase model. The facility under study was a mould designed for continuous casting of steel slabs. The geometry of the facility, along with the computational grid, was generated within the program Ansys-MeshingR. Numerical computations were performed in the programs: COMSOL Multiphysics¯ and Ansys-Fluent¯. The use of the multiphase model enabled the determination of the behavior of the liquid slag layer on the metal bath surface. From the performed computer simulations, the fields of liquid steel motion and liquid steel turbulence kinetic energy distribution in the mould's symmetry plane have been presented. Based on the values recorded at selected measurement points located on the slag surface, a diagram illustrating the variation of the slag layer position during continuous steel casting has been plotted.

CERROBASE Alloy

Alloy Digest ◽  
1979 ◽  
Vol 28 (4) ◽  
Keyword(s):  
Liquid Metal ◽  
Eutectic Alloy ◽  
Slow Growth ◽  
Heat Treating ◽  
Metal Bath ◽  
Drop Hammer ◽  
Industrial Material ◽  
Liquid Metal Bath ◽  
Metal Products ◽  
Bismuth Lead

Abstract CERROBASE Alloy is a bismuth-lead eutectic alloy that melts at 255 F (124 C). It is characterized by initial shrinkage followed by slow growth. Its low melting temperature and/or growth-shrinkage characteristics make it a useful industrial material. Among many applications, it is used for (1) anchoring inserts in wood, metal or plastics, (2) drop-hammer dies, (3) duplicate patterns in pottery and foundry, and (4) liquid metal bath for heat treating. This datasheet provides information on composition, physical properties, hardness, and tensile properties. It also includes information on casting, forming, heat treating, and machining. Filing Code: Bi-11. Producer or source: Cerro Metal Products.

The Determination of Noxes Emissions in Case of Manual Arc Welding Process with Coated Electrode

2018 ◽  
Vol 69 (7) ◽  
pp. 1826-1829
Author(s):  
Claudiu Babis ◽  
Augustin Semenescu ◽  
Oana Roxana Chivu ◽  
Maria Alina Gligor ◽  
Gabriel Iacobescu ◽  
...  
Keyword(s):  
Production System ◽  
Arc Welding ◽  
Welding Process ◽  
Practical Method ◽  
Machine Building ◽  
Short Exposure ◽  
Metal Bath ◽  
Coated Electrode ◽  
Manual Arc Welding ◽  
Arc Welding Process

The occupational risk assessment of a machine building company must cover each activity and workstation, taking into account each component of the production system (work system), each workload, work equipment and the work environment. This assessment is an extremely complicated and complex issue since the production system of such an enterprise is particularly complex and complicated. Welding assembly is a highly polluting technology process, especially of the atmosphere and soil. The formation of gases in the welding process is the result of burning of the electrodes, powders, forming the molten metal bath and making the weld seam. Welding operators are exposed to smoke and toxic gases resulting from the welding process, which can in many cases be hazardous to health. Many acute intoxications that may be caused by excessive exposure to or short exposure to smoke and gas resulting from the welding process have been studied over time. In the paper are presented the elements of risk related to the welding process and the most widespread occupational diseases that can occur in the ranges of the welding operators. The following are presented the noxious emissions from welding and are determined by a practical method the emission of noxious at welding deposition of a welding sample, using the manual arc welding process with coated electrode.

scholarly journals Carbothermic Reduction of Zinc Containing Industrial Wastes: A Kinetic Model

2021 ◽  
Author(s):  
M. Leuchtenmueller ◽  
C. Legerer ◽  
U. Brandner ◽  
J. Antrekowitsch
Keyword(s):  
Mass Transfer ◽  
Zinc Oxide ◽  
Kinetic Model ◽  
Large Scale ◽  
Industrial Wastes ◽  
Oxide Reduction ◽  
Transfer Coefficients ◽  
Metallothermic Reduction ◽  
Metal Bath ◽  
Zinc Recovery

AbstractEffective recycling of zinc-containing industrial wastes, most importantly electric arc furnace dust, is of tremendous importance for the circular economy of the steel and zinc industry. Herein, we propose a comprehensive kinetic model of the combined carbothermic and metallothermic reduction of zinc oxide in a metal bath process. Pyro-metallurgical, large-scale lab experiments of a carbon-saturated iron melt as reduction agent for a molten zinc oxide slag were performed to determine reaction constants and accurately predict mass transfer coefficients of the proposed kinetic model. An experimentally determined kinetic model demonstrates that various reactions run simultaneously during the reduction of zinc oxide and iron oxide. For the investigated slag composition, the temperature-dependent contribution of the metallothermic zinc oxide reduction was between 25 and 50 pct of the overall reaction mechanism. The mass transfer coefficient of the zinc oxide reduction quadrupled from 1400 °C to 1500 °C. The zinc recovery rate was > 99.9 pct in all experiments.

Optische Schmelzbadüberwachung*/Optical monitoring of the melting bath in an Al-melting furnace

2018 ◽  
Vol 108 (11-12) ◽  
pp. 760-766
Author(s):  
S. Mohammadifard ◽  
J. Langner ◽  
M. Stonis ◽  
S. Sauke ◽  
H. Larki Harchegani ◽  
...  
Keyword(s):  
Oxide Layer ◽  
Optical Sensors ◽  
Melting Furnace ◽  
Bath Surface ◽  
Optical Monitoring ◽  
Measuring Systems ◽  
Height Change ◽  
First Time ◽  
Contact Sensors ◽  
Holding Temperature

In einem Aluminium (Al)-Schmelzofen sind der Füllstand des Schmelzbades und die Oxidschichtmenge mit Kontaktsensoren nicht überwachbar, da das Schmelzbad aufgrund der hohen Haltebereich-Temperaturen von über 600 °C nicht zugänglich ist. Deshalb wird ein Online-Überwachungssystem des Aluminium-Schmelzbades mithilfe optischer Sensoren erforscht. Dafür wird das Schmelzbad mit geeigneten optischen Messsystemen identifiziert. Schließlich werden durch Bildanalyse-Algorithmen die Höhenänderung der Schmelze herausgearbeitet. Zudem werden Oxidschichten im Ofen auf der Badoberfläche mithilfe der Algorithmen detektiert.   The melt level and oxide layer quantity in an aluminum melting furnace cannot be monitored by contact sensors, since the melting bath is not accessible due to the high holding temperature (above 600 °C). Therefore, the method of monitoring the melting bath by means of optical sensors is investigated for the first time. For this purpose, suitable optical measuring systems can be applied which will be able to record the melting bath. The height change of the melt is to be elaborated by means of image analysis and any oxide layer on the bath surface is to be detected.

Transformation of Pure Al Structure under the Influence of Electromagnetic Field

2013 ◽  
Vol 702 ◽  
pp. 159-164
Author(s):  
Tomasz Wróbel
Keyword(s):  
Electromagnetic Field ◽  
Liquid Metal ◽  
Primary Structure ◽  
Transverse Section ◽  
Structure Refinement ◽  
Metal Bath ◽  
Average Area ◽  
Elevated Frequency ◽  
Forced Movement ◽  
Effect Of Structure

In paper problem concerning inoculation of primary structure of aluminum with purity of 99,5% and 99,8%, which is realized mainly by intensification of liquid metal movement in mould is presented. In aim of realization of forced movement during the crystallization of liquid metal was used rotating electromagnetic field produced by the induction coil supplied by current with elevated frequency. The degree of structure refinement was represented by equiaxed crystals zone content on transverse section of ingot and average area of macro-grain in this zone. Effect of structure refinement obtained by influence of electromagnetic field was compared with refinement obtained by use of traditional inoculation, which consists in introducing of additives i.e. titanium, boron and carbon to metal bath. The results of studies and their analysis show possibility of effective refinement of pure Al primary structure, only with use of rotating electromagnetic field and without necessity of application of inoculants such a Ti, B and C. This method of inoculation is important, because inoculants decrease the degree of purity and electrical conductivity of pure Al. Moreover Ti and B are reason of point cracks formation during rolling of ingots.

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