scholarly journals The Theoretical Research on the Blanking of the Sheet Material : Elastic Deformation of Sheet Materials in Early Stages of the Blanking

1962 ◽  
Vol 28 (196) ◽  
pp. 1719-1723
Author(s):  
Takashi JIMMA
2011 ◽  
Vol 675-677 ◽  
pp. 999-1002 ◽  
Author(s):  
Xiao Cong He

Self-pierce riveting (SPR) technology offers an alternative to resistance spot welding (RSW) for joining sheet materials. It has been found that the SPR technology produced a much stronger joint than the RSW in fatigue test. For efficient design of SPR structures, the knowledge of dynamic characteristics of the SPR beams is essential. In this paper, the free transverse vibration characteristics of single lap-jointed cantilevered SPR beams are investigated in detail. The focus of the analysis is to reveal the influence on the natural frequency and natural frequency ratio of these beams caused by variations in the material properties of sheet materials to be jointed. It is shown that the transverse natural frequencies of single lap jointed cantilevered SPR beams increase significantly as the Young’s modulus of the sheet materials increases, but change slightly corresponding to the change in Poisson’s ratio. It is also found that the material density of the sheets have significant effects on the free transverse vibration characteristics of the beams.


2012 ◽  
Vol 502 ◽  
pp. 36-40
Author(s):  
Ying Ke Hou ◽  
Shu Hui Li ◽  
Yi Xi Zhao ◽  
Zhong Qi Yu

Galling is a known failure mechanism in many sheet metal forming processes. It limits the lifetime of tools and the quality of the products is affected. In this study, U-channel stamping experiments are performed to investigate the galling behavior of the advanced high strength steels in sheet metal forming . The sheet materials used in the tests are DP590 and DP780. In addition to the DP steels, the mild steel B170P1 is tested as a reference material in this study. Experimental results indicate that galling problem becomes severe in the forming process and the galling tendency can be divided into three different stages. The results also show that sheet material and tool hardness have crucial effects on galling performance in the forming of advanced high strength steels. In this study, DP780 results in the most heaviest galling among the three types of sheet materials. Galling performance are improved with increased hardness of the forming tool.


2020 ◽  
Vol 863 ◽  
pp. 25-31
Author(s):  
Tuyen Vo ◽  
Le Khanh Dien ◽  
Thanh Nam Nguyen ◽  
Hoang Duc Lien ◽  
Tan Ken Nguyen

Single Point Incremental Forming (SPIF) technology has become popular and familiar in sheet materials forming, especially in single manufacturing, prototype manufacturing and in the medical field.... However, sheet materials with high hardness and durability are difficult to deform and shape because of their high properties. In that case, when we determine the main logical technological parameters such as forming temperature T (°C), speed of forming Vxy tool (mm/min), depth tool feeding z (mm) and tool diameter D (mm) tool, it is possible to apply HOT SPIF technology at high temperature to form these materials. The paper presents a study of optimization the main technology parameters when processing non-alloy Titanium sheet materials with HOT SPIF technology to get the smallest depth dimension error ΔH.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Batuhan Özakın ◽  
Bilal Çolak ◽  
Naci Kurgan

Purpose The last stage of the cold rolling process is skin-pass rolling and one of its most significant goals is to obtain appropriate topography on the surface of the sheet steel used extensively such as in automotive industry. The purpose of this paper is to investigate the effect of thickness change and various reduction ratios on roughness transfer of DC04 grade sheet material. Design/methodology/approach DC04 grade sheet materials with different reduction ratios and several thicknesses were subjected to skin-pass rolling process in the rolling equipment with a two-high roll. Some roughness parameters were determined as a result of roughness measurements from the surfaces of roughened sheet materials. Findings While the roughness transfer is higher in 1-mm thick material in reduction ratios up to 430 micrometers; in reduction ratios above 430 micrometers, it is higher for 1.5-mm thick materials. As the reduction ratio increases in DC04 grade sheet materials, the homogeneity of the roughness distribution in 1-mm thickness sheet material deteriorates, while the roughness distribution in 1.5-mm thickness sheet material is more homogeneous. Originality/value This paper demonstrates how material thickness and reduction ratio affect the roughness transfer in skin-pass rolling. The results obtained can be used by optimizing in manufacturing processes.


2012 ◽  
Vol 2012 ◽  
pp. 1-5 ◽  
Author(s):  
Cornelia Peike ◽  
Philip Hülsmann ◽  
Matthias Blüml ◽  
Philipp Schmid ◽  
Karl-Anders Weiß ◽  
...  

The reliability of photovoltaic modules is highly influenced by the material properties of the backsheet and encapsulation material. Currently, little attention is paid to the permeation properties of the back-sheet material or to its impact on encapsulation degradation and module reliability. We investigated the interaction of different types of solar encapsulation and back-sheet materials. Therefore, various laminates were made to examine the environmental impact on such materials during the aging processes. One focus of our study lies in oxygen and water vapor permeability of the back-sheet materials. The encapsulants used were an ethylene vinyl acetate (EVA), a TPSE (thermoplastic silicone elastomer), an ionomer, and a PVB (polyvinyl butyral). Back-sheet materials were a TPT (Tedlar-PET-Tedlar) foil, a polyamide (PA) sheet and a polyethylene terephthalate (PET) composite film. Raman spectroscopic and FT-IR/vis-reflectance measurements were carried out before and after different accelerated aging procedures. The water vapor and oxygen permeation properties were measured. A clear correlation between the permeation properties and the observed aging behavior was found. The degradation, especially of the encapsulant, resulted in increased fluorescence background in the Raman spectra. It could be shown that the encapsulation-cell-backsheet system should be optimized in order to minimize the stress on the PV-module components.


2017 ◽  
Vol 872 ◽  
pp. 25-29 ◽  
Author(s):  
Chang Yan ◽  
Xu Ding Song ◽  
Shuo Feng

Aluminum foam sandwich structure is a new type of composite material with excellent mechanical and functional properties. As it is known that properties of aluminum foam sandwiches (AFS) vary if the foam core is sandwiched between different face sheets. To study the effects of face-sheet materials on the mechanical properties of AFS and enable a better understanding of the usage of such AFS structures under flexural load, AFS sandwiched by 6061-aluminum alloy face-sheets and 304 stainless steel face-sheets were fabricated and investigated under three-point bending by using WDW-T100 electronic universal tensile testing machine. Results showed that 6061-aluminum alloy reinforced AFS had the same peak load value with 304-stainless steel reinforced one almost so long as the thicknesses of the face-sheet material were the same and the foam core densities were the same too, but the energy absorption ability of 304-stainless steel reinforced AFS was much higher than that of 6061-aluminum alloy reinforced. However, the integrality of the 6061-sandwiched AFS was better than 304-sandwiched AFS. Deformation modes of the two types of AFS were also discussed in the present study.


2011 ◽  
Vol 464 ◽  
pp. 362-365 ◽  
Author(s):  
Yan Gang Wei ◽  
Yan Kui Liu ◽  
Xiu Juan Zhang

For solving the problems of classical mechanics on the stiffness of hollow cylindrical roller bearings, the radial stiffness of pre-loaded hollow cylindrical roller bearings is analyzed with finite element method and the elastic deformation of inner and outer rings is also taken into account. The effects of load, interference magnitude, and hollow ratio on the bearing stiffness are researched fatherly. The results show that the bearing stiffness correlates not only with the interference magnitude and hollow ratio, but also with load, which offers the references for designing and using the pre-loaded hollow cylindrical roller bearings.


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