scholarly journals Cylindrical grinding of Al/SiC metal matrix composites

2010 ◽  
Vol 7 (2) ◽  
pp. 425-433
Author(s):  
C. Thiagarajan ◽  
R. Sivaramakrishnan ◽  
S. Somasundaram3
Keyword(s):  
Metal Matrix Composites ◽  
Metal Matrix ◽  
Volume Fraction ◽  
Depth Of Cut ◽  
Work Piece ◽  
Matrix Composites ◽  
Cylindrical Grinding ◽  
Good Surface ◽  
Good Surface Finish ◽  
Finishing Processes

This paper deals with an experimental study on the grindability of Al/SiC metal matrix composites in cylindrical grinding. Machining of metal matrix composites (MMCs) is an area to be focused and finishing processes such as grinding to obtain a good surface finish and damage-free surfaces are crucial for the application of these materials. Nevertheless, grinding of MMCs has received little attention so far, thereby a detailed study on that has been carried out. In the present work, experiments are carried out to study the effect of grinding parameters; wheel velocity, work piece velocity, feed and depth of cut and SiC volume fraction percentage on the responses; grinding force, surface roughness and grinding temperature. Surface integrity of the ground surfaces is assessed using a scanning electron microscope (SEM). There are no cracks and defects found on the cylindrical ground surfaces at high wheel and work piece velocities, low feed and depth of cut.

scholarly journals Predictive Computational Model for Damage Behavior of Metal-Matrix Composites Emphasizing the Effect of Particle Size and Volume Fraction

Materials ◽  
2021 ◽  
Vol 14 (9) ◽  
pp. 2143
Author(s):  
Shaimaa I. Gad ◽  
Mohamed A. Attia ◽  
Mohamed A. Hassan ◽  
Ahmed G. El-Shafei
Keyword(s):  
Finite Element ◽  
Metal Matrix Composites ◽  
Metal Matrix ◽  
Volume Fraction ◽  
Particulate Composites ◽  
Aluminum Matrix Composites ◽  
Matrix Composites ◽  
Zone Method ◽  
Stress Strain ◽  
The Matrix

In this paper, an integrated numerical model is proposed to investigate the effects of particulate size and volume fraction on the deformation, damage, and failure behaviors of particulate-reinforced metal matrix composites (PRMMCs). In the framework of a random microstructure-based finite element modelling, the plastic deformation and ductile cracking of the matrix are, respectively, modelled using Johnson–Cook constitutive relation and Johnson–Cook ductile fracture model. The matrix-particle interface decohesion is simulated by employing the surface-based-cohesive zone method, while the particulate fracture is manipulated by the elastic–brittle cracking model, in which the damage evolution criterion depends on the fracture energy cracking criterion. A 2D nonlinear finite element model was developed using ABAQUS/Explicit commercial program for modelling and analyzing damage mechanisms of silicon carbide reinforced aluminum matrix composites. The predicted results have shown a good agreement with the experimental data in the forms of true stress–strain curves and failure shape. Unlike the existing models, the influence of the volume fraction and size of SiC particles on the deformation, damage mechanism, failure consequences, and stress–strain curve of A359/SiC particulate composites is investigated accounting for the different possible modes of failure simultaneously.

Thermomechanical Behavior of Low CTE Metal-Matrix Composites Fabricated Through Ultrasonic Additive Manufacturing

2012 ◽  
Author(s):  
Ryan Hahnlen ◽  
Marcelo J. Dapino
Keyword(s):  
Shear Strength ◽  
Additive Manufacturing ◽  
Metal Matrix Composites ◽  
Metal Matrix ◽  
Volume Fraction ◽  
Large Strain ◽  
Matrix Composites ◽  
Interface Shear ◽  
Mechanical Coupling ◽  
Ultrasonic Additive Manufacturing

Shape memory and superelastic NiTi are often utilized for their large strain recovery and actuation properties. The objective of this research is to utilize the stresses generated by pre-strained NiTi as it is heated in order to tailor the CTE of metal-matrix composites. The composites studied consist of an Al 3003-H18 matrix with embedded NiTi ribbons fabricated through an emerging rapid prototyping process called Ultrasonic Additive Manufacturing (UAM). The thermally-induced strain of the composites is characterized and results show that the two key parameters in adjusting the effective CTE are the NiTi volume fraction and prestrain of the embedded NiTi. From the observed behavior, a constitutive composite model is developed based constitutive SMA models and strain matching composite models. Additional composites were fabricated to characterize the NiTi-Al interface through EDS and DSC. These methods were used to investigate the possibility of metallurgical bonding between the ribbon and matrix and determine interface shear strength. Interface investigation indicates that mechanical coupling is accomplished primarily through friction and the shear strength of the interface is 7.28 MPa. Finally, using the developed model, a composite was designed and fabricated to achieve a near zero CTE. The model suggests that the finished composite will have a zero CTE at a temperature of 135°C.

Machinability Analysis of Aluminum Alloy-Graphene Metal Matrix Composites Using Uncoated and DLC-Coated Carbide Insert

2017 ◽  
Author(s):  
J. Joel ◽  
M. Anthony Xavior
Keyword(s):  
Metal Matrix Composites ◽  
Metal Matrix ◽  
Surface Hardness ◽  
Tool Material ◽  
Hot Extrusion ◽  
Cutting Parameters ◽  
Extrusion Process ◽  
Work Piece ◽  
Matrix Composites ◽  
Coated Carbide

Metal Matrix Composites (MMCs) based on Aluminum Alloys 2024, 6061 and 7075 reinforced with Graphene was fabricated using powder metallurgy process followed by hot extrusion process. The extruded samples were used for conducting the turning experiments to evaluate the machinability of the developed composites. Turning experiments were conducted in ACE Micromatic made CNC lathe as per the Design of Experiments (DOE) designed using L18 Taguchi’s mixed orthogonal array. Uncoated and DLC coated carbide inserts, along with three levels of cutting speeds, feed rates and depths of cut were considered for the turning experiments. During the experiments the cutting force generated was recorded “online” and subsequent to the experimentation the surface roughness generated on the work piece and the surface hardness for every trial were recorded. The influence of the cutting tool material and other cutting parameters on the machinability of composites was analyzed using ANOVA. The microstructural observation on the surface of the machined specimen reveals the detachment of reinforcement materials from the composite and their impact of the surface quality.

Reinforcement and Cutting Tools Interaction during MMC Machining - A Review

2018 ◽  
Vol 22 ◽  
pp. 47-54 ◽  
Author(s):  
Mukesh Chaudhari ◽  
M. Senthil Kumar
Keyword(s):  
Tool Wear ◽  
Metal Matrix Composites ◽  
Process Parameters ◽  
Surface Finish ◽  
Metal Matrix ◽  
Cutting Tools ◽  
Tool Geometry ◽  
Matrix Composites ◽  
Good Surface ◽  
Aerospace Medical

Aluminum based metal matrix composites (AMMC) have found its applications in the automobile, aerospace, medical, and metal industries due to their superior mechanical properties. Fabricated Aluminum based metal matrix composites require machining to improve the surface finish and dimensional tolerance. Machining should be accomplished by good surface finish by consuming lowest energy and less tool wear. This paper reviews the machining of Aluminum based metal matrix composites to investigate the effect of process parameters such as tool geometry, tool wear, surface roughness, chip formation and also process parameters.

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