Internal Leakages in a Water Hydraulic Pump with Gears From Plastic

Author(s):  
Michał Banaś

Plastics are used more and more in hydraulic systems. The chemical properties of the plastics favour the use of working fluids alternative to mineral oil, e.g. water. The conditions in the manufacturing process, e.g. injection moulding, limit the achievement of high working pressures in the hydraulic elements. Internal leakage reduces the efficiency of the hydraulic pump with plastic gears. The article presents the results of internal leakage tests of a water-supplied hydraulic pump. Gears made of various materials (PPS+GF40 and PEEK) have been used in the research, made by two methods: injection moulding and machining. A simplified mathematical model of the dependence of leakages on pressure and rotational speed has been developed. The influence of the materials and manufacturing methods used on the pump operation is discussed.

2010 ◽  
Vol 42 ◽  
pp. 236-241 ◽  
Author(s):  
Jian An Zhu ◽  
Pei Hong Guo

Water hydraulic technology, an ideal green technology, attracts great attention in the field of power transmission & control technology. In this technology, natural water or sea water is used to replace mineral oil as working fluid in hydraulic circuits, with the great advantages of fireproofing, environment protection, safety, and with lower price. The paper introduces the changing process of the working fluid between water and the mineral oil after a brief review of the development of hydraulic technology, summarizes the achievements in the research of water hydraulic technology in China and other countries, analyzes the current technological problems such as friction and wear in components and the vibration noise in hydraulic systems, and it also discusses the application and prospect of the water hydraulic technology in the coal mine production systems, such as hydraulic support, gas drainage, and so on.


2021 ◽  
Vol 13 (13) ◽  
pp. 7320
Author(s):  
Tobias Pietrzyk ◽  
Markus Georgi ◽  
Sabine Schlittmeier ◽  
Katharina Schmitz

In this study, sound measurements of an axial piston pump and an internal gear pump were performed and subjective pleasantness judgements were collected in listening tests (to analyze the subjective pleasantness), which could be seen as the inverse of the subjective annoyance of hydraulic drives. Pumps are the dominant sound source in hydraulic systems. The noise generation of displacement machines is subject of current research. However, in this research only the sound pressure level (SPL) was considered. Psychoacoustic metrics give new possibilities to analyze the sound of hydraulic drive technology and to improve the sound quality. For this purpose, instrumental measurements of the acoustic and psychoacoustic parameters are evaluated for both pump types. The recorded sounds are played back to the participants in listening tests. Participants evaluate them regarding the subjective pleasantness by means of paired comparison, which is an indirect scaling method. The dependence of the subjective pleasantness on speed and pressure was analyzed for both pump types. Different regression analyses were carried out to predict the subjectively perceived pleasantness or annoyance of the pumps. Results show that a lower speed is the decisive operating parameter for reducing both the SPL and the annoyance of a hydraulic pump.


2021 ◽  
pp. 27-30
Author(s):  

An algorithm is proposed for calculating a closed volumetric hydraulic pump-hydraulic motor system using the example of the hydraulic system of a wind power plant, based on the calculation of the hydraulic systems of mobile machines. The main characteristics of the system components, the selection of initial data for the calculation, working fluid and diameters of hydraulic lines are analyzed. Keywords: hydraulic system, energy, fluid, oil, pump, motor, renewable energy source, wind power plant, machine. [email protected]


Author(s):  
Jianwei Cao ◽  
Linyi Gu ◽  
Feng Wang ◽  
Minxiu Qiu

Switchmode hydraulic power supply is a new kind of energy-saving pressure converting system, which is originally proposed by the authors. It is mainly applied in multiple-actuator hydraulic systems, and installed between hydraulic pump and actuators (one switchmode hydraulic power supply for one actuator). It can provide pressure or flow rate that is adapted to the consumption of each actuator in the system by boosting or bucking the pressure, with low power loss, and conveniently, through high-speed switch valves, just like a hydraulic pressure transformer. There are two basic types of switchmode hydraulic power supply: pressure boost and pressure buck. Their structures and working principles are introduced. The dynamic characteristics of two typical types of switchmode hydraulic power supply, the pressure boost type and the pressure buck type, were analyzed through simulations and experiments. The performances were evaluated, and improvements on the efficiency of switchmode hydraulic power supply were proposed.


Author(s):  
Bokang Agripa Tlhabologo ◽  
Ravi Samikannu ◽  
Modisa Mosalaosi

Transformer liquid dielectrics evolved where mineral oil has been the dominant choice until emergence of synthetic esters and natural esters. Natural ester-based oils have been under extensive investigations to enhance their properties for replacing petroleum-based mineral oil, which is non-biodegradable and has poor dielectric properties. This paper focuses on exposition of natural ester oil application in mixed transformer liquid dielectrics. Physical, chemical, electrical, and ageing characteristics of these dielectrics and the dissolved gas analysis (DGA) were reviewed. Physical properties include viscosity, pour point, flash and fire point which are vital indicators of heat insulation and fire risk. Chemical properties considered are water content, acid number, DGA, corrosive sulphur, and sludge content to limit and detect degradation and corrosion due to oil ageing. Electrical properties including breakdown voltage were considered for consistent insulation during overload and fault conditions. These properties of evolving alternative dielectrics were reviewed based on ASTM International standards and International Electro technical Commission standards for acceptable transformer liquid dielectrics. This review paper was compiled to avail modern methodologies for both the industry and scholars, also providing the significance of using mixed dielectrics for power transformers as they are concluded to show superiority over non-mixed dielectrics.


Author(s):  
Michael Westman ◽  
Ove Isaksson

This paper is concerned with forest logging machinery. A great deal of final felling in cut-to-length method done by harvester, which fells, delimbs and cuts the trees to pre-selected lengths. Two important criteria of a harvester head are that it has to be energy efficient and it has to be as fast as possible. To minimize losses in hydraulic systems the main demand is to reduce pressure losses in high power valves and outer components as much as possible. Each orifice in the flow path results in power losses. This work is an experimental study on power losses and acceleration of hydraulic motor in a system with long hoses. Main hydraulic components included are hydraulic pump, cartridge valve, pipe line and hydraulic motor. The results show that pre-activating the pump improves the system speed. To reduce losses, optimization of valve block, cartridge valve orifices are needed. Accumulators are favourable if combined with high stand-by pressure.


2011 ◽  
Vol 411 ◽  
pp. 427-431 ◽  
Author(s):  
Miao Miao Tan ◽  
Zi Yi Zhang ◽  
Lin Hui Zhao ◽  
Jian Cheng Zhang

With the development of nano materials, a novel research field of NEMS forms by combining nano materials, nano-structures and nano fabrication with MEMS. Carbon nanotube (CNT) is a kind of one-dimensional nano structures which has unique mechanical, electrical and chemical properties. Using CNTs, new nano-devices with new principle or high performance would be developed. This paper reviews the assembly methods of one dimensional nanostructure and analyzes the characteristics of various methods, which provides reference for the device manufacturing methods using nanotubes/nanowires.


2021 ◽  
Vol 36 (Supplement_1) ◽  
Author(s):  
E Mestres ◽  
Q Matia-Algué ◽  
A Villamar ◽  
M García-Jiménez ◽  
A Casals ◽  
...  

Abstract Study question Do commercial mineral oil brands differ in their capacity to stabilize the human embryo culture system, and is this related to the oil’s viscosity? Summary answer While the oils’ viscosity only had minor effects on temperature maintenance, it showed a direct correlation with the stability of pH and osmolality during culture. What is known already Mineral oil is a key component of the in vitro embryo culture system, which stabilizes temperature, pH and osmolality of the media during culture. Its use has been implemented worldwide for several decades and many manufacturers currently produce and commercialize oil intended for human embryo culture. Unfortunately, oil remains as one of the less characterized products in the IVF laboratory due to a lack of standardized nomenclature, production and testing. With differing physico-chemical properties, such as viscosity, oils produced by various manufacturers could behave differently to the same culture conditions and, thus, its use may need to be adjusted accordingly. Study design, size, duration Viscosity was quantified in three high-viscosity (H-V) and three low-viscosity (L-V) oils with a viscosity-meter. The required time for media’s pH to equilibrate using each oil was studied, as well as its subsequent stability outside the incubator for 30min. In-drop temperature was assessed during 15min when taking a dish outside the incubator, and again when putting it back. Additionally, each oil’s capacity to avoid media evaporation was studied with daily osmolality measurements during 7 days. Participants/materials, setting, methods pH equilibration was measured with a continuous pHmeter (Log&Guard, Vitrolife) in 4-well dishes prepared with 600µl of medium and 500µl of oil. For the other experiments, 35mm dishes with 4ml of oil and 20µl media droplets were used. pH stability was assessed after 0, 15 and 30min outside the incubator with a blood-gas-analyzer (epoc,SiemensHelthineers). A fine-gauge thermocouple was used to measure in-drop temperature loss/recovery. Daily osmolality readings were taken with a vapor pressure osmometer (Vapro5600,Wescor). Main results and the role of chance The selected oil samples had a viscosity of 115, 111, 52, 22, 18, and 12cP. The medium’s pH took approximately 12h to completely equilibrate under H-V oils, while it took less than 4h in L-V. Similarly, the rise in pH after 30min on a heated stage outside of the incubator with room atmosphere was 0.03, 0.04, 0.06, 0.13, 0.17, and 0.26, respectively. Dishes were taken out of the incubator and placed on a heated surface. In the first five minutes, the in-drop temperature loss ranged between –0.22 and –0.13oC/min, with no significant differences observed between oil types. However, temperature plateaued at a significantly higher value in L-V oils (36.5oC), compared to H-V brands (36.25–36.1oC; p = 0.0005). By contrast, all samples followed a similar pattern when the dishes were returned to the benchtop incubator, with temperature taking around 7 minutes to completely recover. Some media evaporated in all oil groups during the 7-day culture in a dry benchtop incubator. The linear regression performed to compare the evaporation rate between groups showed a statistically significant correlation between oil viscosity and the rate of evaporation (p < 0.0001), with an osmolality rise ranging between +2.55mmol/kg/day in the most viscous oil and +6.29mmol/kg/day in the least viscous. Limitations, reasons for caution While the selected oils for this study represent a wide range of options in the market, future projects could widen this selection and include additional tests, such as optimized bioassays. Results may vary between centers, and thus each laboratory should test and optimize their culture system with their own settings. Wider implications of the findings: Different oil brands have shown differing physico-chemical properties that have a direct effect on the culture system and the stability of several culture conditions. These results may be of major importance to adapt the settings and methodologies followed in each IVF laboratory according to the type of oil being used. Trial registration number Not applicable


Author(s):  
Jawad Ahmad ◽  
Jian Li ◽  
Mohsin Hussain ◽  
Muhammad Tanveer Riaz ◽  
Muhammad Azeem Akbar ◽  
...  

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