scholarly journals An experimental investigation into the borehole drilling and strata characteristics

PLoS ONE ◽  
2021 ◽  
Vol 16 (7) ◽  
pp. e0253663
Author(s):  
Cancan Liu ◽  
Xigui Zheng ◽  
Niaz Muhammad Shahani ◽  
Peng Li ◽  
Cong Wang ◽  
...  

Measurement while drilling is an important part of the intelligent development of coal mines. The main purpose of this paper is to comprehensively analyze the response characteristics of borehole drilling parameters and find a better method to predict rock mechanical properties based on drilling parameters. Firstly, six concrete blocks and multiple specimens were prepared with different material ratios. Next, the concrete specimens were tested for mechanical properties in the laboratory. Meanwhile, the displacement, rotation speed, torque, and sound pressure level (SPL) were observed during the drilling of the concrete blocks. Finally, the response characteristics of drilling parameters such as rotation speed, rate of penetration (ROP), torque, and SPL were analyzed. Besides, multiple prediction models of rock mechanical parameters were obtained by data analysis. The research results indicate that the drilling process can be classified into the initial stage of drilling (fast speed) and the steady stage of drilling (slow speed). The torque work ratio accounts for more than 99%, which increases with the increase in rock strength. The penetration depth per revolution and torque work ratio are significantly related to rock uniaxial compressive strength, Brazilian tensile strength, cohesion, and elastic modulus. The ROP is the best choice for estimating rock mechanical parameters. This research provides an important reference for laboratory rock mechanics parameter testing and geological features detection based on drilling parameters.

2019 ◽  
Vol 23 (5 Part A) ◽  
pp. 2577-2584
Author(s):  
Hui Zhang ◽  
Changsheng Guo ◽  
Changming Zhang

Aiming at 300M hard-to-machine material, the effects of different drilling parameters (spindle speed, n, feed, f, bit diameter, d) on drilling temperature, torque and axial force were analyzed and studied by orthogonal test method. The prediction models of drilling temperature, torque, and drilling axial force are constructed. The results show that the cutting temperature and stress are mainly distributed on the cross edge of the bit in the initial stage of 300 m steel drilling. With the continuous drilling process of 300M hard-to-machine materials, the cutting temperature and stress generated gradually transfer to the main cutting edge of the bit and extend along the main cutting edge. With the increase of bit diameter, the cutting axial force, torque and cutting temperature decrease, but the cutting axial force, torque and cutting temperature decrease. With the increase of spindle speed and feed, the cutting temperature is increasing. According to the results of orthogonal experiment, the cutting axial force is established by least square method. The predictive models of force, torque, and cutting temperature are validated by the experimental model coefficients and model coefficients. The results show that feed, f, has the greatest influence on cutting axial force, torque, and cutting temperature.


2012 ◽  
Vol 170-173 ◽  
pp. 914-917
Author(s):  
Hao Tian ◽  
Shu Cai Li ◽  
Yi Guo Xue ◽  
Hai Yan Li ◽  
Kai Ning

According to complex geological environment of underground space,drilling parameters were obtained based on the research of drilling process. As a sensor for collecting the date of drilling parameter, photoelectric encoder was chosen to combine field test. The change curve of drilling depth with torque in different strata was collected successfully by using photoelectric encoder and can reflect the change of torque during drilling. It is found that there are different response characteristics in different strata, but these response characteristics show the certain orderliness.


2021 ◽  
Vol 8 (5) ◽  
pp. 70
Author(s):  
Marco Ferroni ◽  
Beatrice Belgio ◽  
Giuseppe M. Peretti ◽  
Alessia Di Giancamillo ◽  
Federica Boschetti

The menisci of the knee are complex fibro-cartilaginous tissues that play important roles in load bearing, shock absorption, joint lubrication, and stabilization. The objective of this study was to evaluate the interaction between the different meniscal tissue components (i.e., the solid matrix constituents and the fluid phase) and the mechanical response according to the developmental stage of the tissue. Menisci derived from partially and fully developed pigs were analyzed. We carried out biochemical analyses to quantify glycosaminoglycan (GAG) and DNA content according to the developmental stage. These values were related to tissue mechanical properties that were measured in vitro by performing compression and tension tests on meniscal specimens. Both compression and tension protocols consisted of multi-ramp stress–relaxation tests comprised of increasing strains followed by stress–relaxation to equilibrium. To better understand the mechanical response to different directions of mechanical stimulus and to relate it to the tissue structural composition and development, we performed numerical simulations that implemented different constitutive models (poro-elasticity, viscoelasticity, transversal isotropy, or combinations of the above) using the commercial software COMSOL Multiphysics. The numerical models also allowed us to determine several mechanical parameters that cannot be directly measured by experimental tests. The results of our investigation showed that the meniscus is a non-linear, anisotropic, non-homogeneous material: mechanical parameters increase with strain, depend on the direction of load, and vary among regions (anterior, central, and posterior). Preliminary numerical results showed the predominant role of the different tissue components depending on the mechanical stimulus. The outcomes of biochemical analyses related to mechanical properties confirmed the findings of the numerical models, suggesting a specific response of meniscal cells to the regional mechanical stimuli in the knee joint. During maturation, the increase in compressive moduli could be explained by cell differentiation from fibroblasts to metabolically active chondrocytes, as indicated by the found increase in GAG/DNA ratio. The changes of tensile mechanical response during development could be related to collagen II accumulation during growth. This study provides new information on the changes of tissue structural components during maturation and the relationship between tissue composition and mechanical response.


Materials ◽  
2021 ◽  
Vol 14 (8) ◽  
pp. 1938
Author(s):  
Haifeng Yang ◽  
Hongyun Zhao ◽  
Xinxin Xu ◽  
Li Zhou ◽  
Huihui Zhao ◽  
...  

In this study, 2A14-T4 Al-alloy T-joints were prepared via stationary shoulder friction stir welding (SSFSW) technology where the stirring pin’s rotation speed was set as different values. In combination with the numerical simulation results, the macro-forming, microstructure, and mechanical properties of the joints under different welding conditions were analyzed. The results show that the thermal cycle curves in the SSFSW process are featured by a steep climb and slow decreasing variation trends. As the stirring pin’s rotation speed increased, the grooves on the weld surface became more obvious. The base and rib plates exhibit W- or N-shaped hardness distribution patterns. The hardness of the weld nugget zone (WNZ) was high but was lower than that of the base material. The second weld’s annealing effect contributed to the precipitation and coarsening of the precipitated phase in the first weld nugget zone (WNZ1). The hardness of the heat affect zone (HAZ) in the vicinity of the thermo-mechanically affected zone (TMAZ) dropped to the minimum. As the stirring pin's rotation speed increased, the tensile strengths of the base and rib plates first increased and then dropped. The base and rib plates exhibited ductile and brittle/ductile fracture patterns, respectively.


2015 ◽  
Vol 2015 ◽  
pp. 1-11 ◽  
Author(s):  
Qiang Fang ◽  
Ze-Min Pan ◽  
Bing Han ◽  
Shao-Hua Fei ◽  
Guan-Hua Xu ◽  
...  

Drilling carbon fiber reinforced plastics and titanium (CFRP/Ti) stacks is one of the most important activities in aircraft assembly. It is favorable to use different drilling parameters for each layer due to their dissimilar machining properties. However, large aircraft parts with changing profiles lead to variation of thickness along the profiles, which makes it challenging to adapt the cutting parameters for different materials being drilled. This paper proposes a force sensorless method based on cutting force observer for monitoring the thrust force and identifying the drilling material during the drilling process. The cutting force observer, which is the combination of an adaptive disturbance observer and friction force model, is used to estimate the thrust force. An in-process algorithm is developed to monitor the variation of the thrust force for detecting the stack interface between the CFRP and titanium materials. Robotic orbital drilling experiments have been conducted on CFRP/Ti stacks. The estimate error of the cutting force observer was less than 13%, and the stack interface was detected in 0.25 s (or 0.05 mm) before or after the tool transited it. The results show that the proposed method can successfully detect the CFRP/Ti stack interface for the cutting parameters adaptation.


2017 ◽  
Vol 10 (2) ◽  
pp. 477-508 ◽  
Author(s):  
C. F.R. SANTOS ◽  
R. C. S. S. ALVARENGA ◽  
J. C. L. RIBEIRO ◽  
L. O CASTRO ◽  
R. M. SILVA ◽  
...  

Abstract This work developed experimental tests and numerical models able to represent the mechanical behavior of prisms made of ordinary and high strength concrete blocks. Experimental tests of prisms were performed and a detailed micro-modeling strategy was adopted for numerical analysis. In this modeling technique, each material (block and mortar) was represented by its own mechanical properties. The validation of numerical models was based on experimental results. It was found that the obtained numerical values of compressive strength and modulus of elasticity differ by 5% from the experimentally observed values. Moreover, mechanisms responsible for the rupture of the prisms were evaluated and compared to the behaviors observed in the tests and those described in the literature. Through experimental results it is possible to conclude that the numerical models have been able to represent both the mechanical properties and the mechanisms responsible for failure.


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