scholarly journals EFFECTIVE USE OF ROTARY FURNACE SHELL HEAT

2014 ◽  
Vol 54 (6) ◽  
pp. 414-419
Author(s):  
Julius Lisuch ◽  
Dusan Dorcak ◽  
Jan Spisak

<pre><pre>Significant proportion of the total energy expenditure for the heat treatment of raw materials are heat losses through the shell of rotary furnace. Currently, the waste heat is not used in any way and escapes into the environment. Controlled cooling system for rotary furnace shell (<span>CCSRF</span>) is a new solution integrated into the technological process aimed at reducing the heat loss of the furnace shell. Based on simulations and experiments carried out was demonstrated a significant effect of controlled cooling shell to the rotary furnace work. The proposed solution is cost-effective and operationally undemanding.</pre></pre>

2014 ◽  
Vol 1082 ◽  
pp. 177-181
Author(s):  
Július Lišuch ◽  
Dušan Dorčák

Heat losses through the shell of rotary furnace represent a significant share of total energy expenditure for the heat treatment processes of raw materials. Heat loss is currently not used in any way and escapes into the surroundings. Controlled cooling system of rotary furnace shell is a new solution integrated into the technological process aimed at reducing heat losses by the shell of furnace. The proposed solution is economically advantageous and operationally undemanding.


Author(s):  
Helen Skop ◽  
Yaroslav Chudnovsky

The domestic industrial sector uses over 32 quads of energy that represents one-third of the total energy consumed annually in United States of America. Energy consumption details can be found at www.eia.doe.gov/aer/. Obviously, that the efficient use of available energy has a substantial impact on the competitiveness of domestic manufacturers as well as on the environment. Efficient conversion of raw materials into usable products and usable work/energy strictly depends on the commercially available technologies and equipment. Energy efficiency significantly varies across multiple industries and different applications but one of the major energy losses is thermal energy loss, so-called waste heat. Sources of the waste heat comprise of variety of gaseous exhausts, waste process liquids, cooling media, chemical waste and environmental losses. Over 30 years the engineering community has been trying to develop cost-effective approaches for waste heat recovery and utilization. However, so far there is no universal and cost-effective solution or approach for the industrial waste heat recovery and utilization. In this paper authors discuss an integrated strategy of the industrial waste heat use through the consideration of the closest surrounding of the waste heat source and other types of waste (chemical, mechanical, acoustical, etc.) along with most promising heat exchanger design concepts to be appropriate for integrated waste heat recovery and utilization.


Author(s):  
Andrei Y. Petrov ◽  
James R. Sand ◽  
Abdolreza Zaltash ◽  
John Fischer ◽  
Rick Mitchell

Fuel utilization can be dramatically improved through effective recycle of "waste" heat produced as a by-product of on-site or near-site power generation technologies. Development of modular compact cooling, heating, and power (CHP) systems for end-use applications in commercial and institutional buildings is a key part of the Department of Energy's (DOE) energy policy. To effectively use the thermal energy from a wide variety of sources which is normally discarded to the ambient, many components such as heat exchangers, boilers, absorption chillers, and desiccant dehumidification systems must be further developed. Recently a compact, cost-effective, and energy-efficient integrated active-desiccant vapor-compression hybrid rooftop (IADR) unit has been introduced in the market. It combines the advantages of an advanced direct-expansion cooling system with the dehumidification capability of an active desiccant wheel. The aim of this study is to compare the efficiency of the IADR operation in baseline mode, when desiccant wheel regeneration is driven by a natural gas burner, and in CHP mode, when the waste heat recovered from microturbine exhaust gas is used for desiccant regeneration. Comparative analysis shows an excellent potential for more efficient use of the desiccant dehumidification as part of a CHP system and the importance of proper sizing of the CHP components. The most crucial factor in exploiting the efficiency of this application is the maximum use of thermal energy recovered for heating of regeneration air.


2018 ◽  
Vol 70 ◽  
pp. 03001 ◽  
Author(s):  
Mariusz Broniszewski ◽  
Sebastian Werle

Effective use of utilities in production plants is an issue that is becoming increasingly significant in energy policy of Europe. Production of compressed air consumes 3% of the total electricity consumption in Europe. In order to produce compressed air, approximately 10-20% of electricity transferred to compressor is used, the rest is lost due to lack of tightness and heat losses. The aim of this work is to evaluate the possibility to install recovery systems on air compressors to recover the lost waste heat and its management for the needs of heating office buildings/production halls and analysis of investment profitability. The investment will be supported by co-financing in the form of energy efficiency certificates (so-called white certificates), which the production plant will be able to sell after receiving them from Polish Energy Regulatory Office in return for completing an investment that consists recovering waste heat from air compressors.


2018 ◽  
Vol 27 (4) ◽  
pp. 096369351802700 ◽  
Author(s):  
Mehmet Önal ◽  
Gökdeniz Neşer

Glass reinforced polyester (GRP), as a thermoset polymer composites, dominates boat building industry with its several advantages such as high strength/weight ratio, cohesiveness, good resistance to environment. However, proper recovering and recycling of GRP boats is became a current environmental requirement that should be met by the related industry. In this study, to propose in a cost effective and environmentally friendly way, Life Cycle Assessment (LCA) has been carried out for six scenarios include two moulding methods (namely Hand Lay-up Method, HLM and Vacuum Infusion Method, VIM) and three End-of-Life (EoL) alternatives(namely Extruding, Incineration and Landfill) for a recreational boat's GRP hulls. A case study from raw materials purchasing phase to disposal/recycling stages has been established taking 11 m length GRP boat hull as the functional unit. Analysis show that in the production phase, the impacts are mainly due to the use of energy (electricity), transport and raw material manufacture. Largest differences between the methods considered (HLM and VIM) can be observed in the factors of marine aquatic ecotoxicity and eutrophication while the closest ones are abiotic depletion, ozon layer depletion and photochemical oxidation. The environmental impact of VIM is much higher than HLM due to its higher energy consumption while vacuum infusion method has lower risk than hand lay-up method in terms of occupational health by using less raw material (resin) in a closed mold. In the comparison of the three EoL techniques, the mechanical way of recycling (granule extruding) shows better environmental impacts except terrestrial ecotoxicity, photochemical oxidation and acidification. Among the EoL alternatives, landfill has the highest environmental impacts except ‘global warming potential’ and ‘human toxicity’ which are the highest in extrusion. The main cause of the impacts of landfill is the transportation needs between the EoL boats and the licenced landfill site. Although it has the higher impact on human toxicity, incineration is the second cleaner alternative of EoL techniques considered in this study. In fact that the similar trend has been observed both in production and EoL phases of the boat. It is obvious that using much more renewable energy mix and greener transportation alternative can reduce the overall impact of the all phases considerably.


2021 ◽  
Author(s):  
Roger A. Sheldon ◽  
Alessandra Basso ◽  
Dean Brady

This tutorial review focuses on recent advances in technologies for enzyme immobilisation, enabling their cost-effective use in the bio-based economy and continuous processing in general.


Water ◽  
2021 ◽  
Vol 13 (7) ◽  
pp. 899
Author(s):  
Djordje Mitrovic ◽  
Miguel Crespo Chacón ◽  
Aida Mérida García ◽  
Jorge García Morillo ◽  
Juan Antonio Rodríguez Diaz ◽  
...  

Studies have shown micro-hydropower (MHP) opportunities for energy recovery and CO2 reductions in the water sector. This paper conducts a large-scale assessment of this potential using a dataset amassed across six EU countries (Ireland, Northern Ireland, Scotland, Wales, Spain, and Portugal) for the drinking water, irrigation, and wastewater sectors. Extrapolating the collected data, the total annual MHP potential was estimated between 482.3 and 821.6 GWh, depending on the assumptions, divided among Ireland (15.5–32.2 GWh), Scotland (17.8–139.7 GWh), Northern Ireland (5.9–8.2 GWh), Wales (10.2–8.1 GWh), Spain (375.3–539.9 GWh), and Portugal (57.6–93.5 GWh) and distributed across the drinking water (43–67%), irrigation (51–30%), and wastewater (6–3%) sectors. The findings demonstrated reductions in energy consumption in water networks between 1.7 and 13.0%. Forty-five percent of the energy estimated from the analysed sites was associated with just 3% of their number, having a power output capacity >15 kW. This demonstrated that a significant proportion of energy could be exploited at a small number of sites, with a valuable contribution to net energy efficiency gains and CO2 emission reductions. This also demonstrates cost-effective, value-added, multi-country benefits to policy makers, establishing the case to incentivise MHP in water networks to help achieve the desired CO2 emissions reductions targets.


2021 ◽  
pp. 0308518X2110266
Author(s):  
Neil Argent ◽  
Sean Markey ◽  
Greg Halseth ◽  
Laura Ryser ◽  
Fiona Haslam-McKenzie

This paper is concerned with the socio-spatial and ethical politics of redistribution, specifically the allocation of natural resources rents from political and economic cores to the economic and geographical peripheries whence the resource originated. Based on a case study of the coal seam gas sector in Queensland's Surat Basin, this paper focuses on the operation of the Queensland State Government's regional development fund for mining and energy extraction-affected regions. Employing an environmental justice framework, we critically explore the operation of these funds in ostensibly helping constituent communities in becoming resilient to the worst effects of the ‘staples trap’. Drawing on secondary demographic and housing data for the region, as well as primary information collected from key respondents from mid-2018 to early 2019, we show that funds were distributed across all of the local government areas, and allocated to projects and places primarily on a perceived economic needs basis. However, concerns were raised with the probity of the funds’ administration. In terms of recognition justice, the participation of smaller and more remote towns and local Indigenous communities was hampered by their structural marginalisation. Procedurally, the funds were criticised for the lack of local consultation taken in the development and approval of projects. While spatially concentrated expenditure may be the most cost-effective use of public monies, we argue that grant application processes should be open, transparent and inclusive, and the outcomes cognisant of the developmental needs of smaller communities, together with the need to foster regional solidarity and coherence.


2020 ◽  
Vol 27 (1) ◽  
pp. 424-432
Author(s):  
Hongkai Zhao ◽  
Kehan Zhang ◽  
Shoupeng Rui ◽  
Peipei Zhao

AbstractIn the present contribution, an environmental-friendly and cost-effective adsorbent was reported for soil treatment and desertification control. A novel foam gel material was synthesized here by the physical foaming in the absence of catalyst. By adopting modified microcrystalline cellulose and chitosan as raw materials and sodium dodecyl sulfonate (SDS) as foaming agent, a microcrystalline cellulose/chitosan blend foam gel was synthesized. It is expected to replace polymers derived from petroleum for agricultural applications. In addition, a systematical study was conducted on the adsorbability, water holding capacity and re-expansion performance of foam gel in deionized water and brine under different SDS concentrations (2%–5%) as well as adsorption time. To be specific, the adsorption capacity of foam gel was up to 105g/g in distilled water and 54g/g in brine, indicating a high water absorption performance. As revealed from the results of Fourier transform infrared spectroscopy (FTIR) analysis, both the amino group of chitosan and the aldehyde group modified by cellulose were involved. According to the results of Scanning electron microscope (SEM) analysis, the foam gel was found to exhibit an interconnected pore network with uniform pore space. As suggested by Bet analysis, the macroporous structure was formed in the sample, and the pore size ranged from 0 to 170nm. The mentioned findings demonstrated that the foam gel material of this study refers to a potential environmental absorbent to improve soil and desert environments. It can act as a powerful alternative to conventional petroleum derived polymers.


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